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Wine in cartons gain popularity

Packaging for wine has evolved a great deal in recent years. There was a time when wine poured from a glass bottle sealed under cork was the only acceptable form of packaging for consumers.

Times have changed, and so have consumer perceptions and lifestyles. As a result, there are more packaging choices than ever. From glass bottles sealed with roll-on pilfer-proof (ROPP) screw tops to bag-in-a-box, liquid cartons and even cans. The humble glass bottle and cork are no longer the default packaging choices for winemakers.

“Consumers are happily buying wine under screw caps,” says Riekie de Jager, national wine buyer at Ultra Liquors.

“The risk of having a cork tainted wine is 0% and it has now been long enough to know that the quality of the wine and its age ability are not impacted by a screw cap.”

As for bag-in-a-box, De Jager notes how the quality of wine that was traditionally packaged in boxes has improved, and consumers can now purchase a great wine at an affordable price.

“Ten years ago, the leftovers of the harvest would be put in box and an inferior product would be sold. These days, you can buy very decent wine in a bag-in-box format. Single cultivars are used and not just a blend of leftovers.”

More acceptable

De Jager went on to say that boxed and carton wine have become increasingly acceptable among consumers thanks to partnerships between retailers and well-known wine brands.

Woolworths, for example, has collaborated with Beyerskloof, Diemersdal and Kleine Zalze to package some of their wines in the 2L slimline bag-in-a-box.

“It is this type of retailer-winemaker partnership that not only provides consumers with a better deal on their favourite labels, but also makes it more acceptable to buy bag-in-a-box wine,” says De Jager.

“And yet in Scandinavian countries, buying wine in a box or carton has never been frowned upon and is something they’re happy to buy and serve at home.”

Wine and its packaging continue to evolve, with liquid cartons gaining momentum as a sought-after packaging solution for wine manufacturers.

Growth of wine in cartons

In fact, according to NielsonIQ’s data, in South Africa, the volume of wine in cartons in the formal market increased by 50,7% from 2022 to 2023, and 55,7% in value over the same time period. This double digit growth has continued into 2024.

“Over the past three years, there has been a steady evolution of growth within the segment. We are still seeing double digit growth within the category which shows a potential shift from traditional wine bottles to cartons,” says Riccardo Pizzi, Senior Manager at NielsenIQ.

“In the short term, wine produced in 750ml glass is only growing in value at 5% – that is not even covering inflation. Yet we are growing box wine way ahead of that. In the market that Ultra Liquor serves, bag-in-box is growing at over 40%,” says De Jager.

So what makes liquid cartons an enticing choice for manufacturers to include in their wine range?

Robust, cost-efficient alternative

Liquid cartons provide beverage manufacturers with a lightweight, resilient packaging alternative that saves both on transport costs, space and carbon emissions. In their flat sleeve state, up to 740,000 1L cartons can be delivered to a wine manufacturer on a single truck in one trip.

This substantially reduces the number of deliveries needed compared to other pack formats. On arrival, flat cartons can be stored efficiently until they are needed for production.

Manufacturers can therefore store more packaging on site without having to give up too much space.

After the cartons are filled, they can be stacked safely and easily into a delivery van. The robust design reduces the likelihood of breakage during transport – an important feature for Steven Roux, marketing director of Boland Wine.

“All manufacturers are concerned about whether or not their product arrives at its destination in the same condition as it left,” says Roux. “We found that cartons were much easier to transport without breakages and helped to reduce our overall packaging costs.”

On top of providing Boland with a resilient packaging solution, cartons also help to maintain the quality and flavour of the wine from winemaker to consumer with no chance of taste taint. The multi-layered characteristics of liquid cartons prevents UV exposure and oxidation – important considerations when it comes to packaging a beverage like wine.

Unopened, liquid cartons will preserve a wine’s quality for six to eight months comfortably and even longer depending on which wine it is.

Changing consumer demand and perceptions

While it might seem like wine consumers are a tough market to convince to drink wine out of anything besides a glass bottle, the market has become more open to trying out new packaging options.

De Jager believes consumers still prefer to take a bottle of wine to a dinner party for example, but for those times during the week, consumers are happy to buy their favourite wines in a bag-in-a-box or cartons to enjoy after work.

Boland Wine first introduced cartons in 2004 and has seen the demand for their product steadily grow. Today, the winery offers its Cape Style product range in 1L Nampak cartons – a wine range that it describes as an “everyday enjoyment” wine to accompany any meal or social event like picnics or braais.

“We’ve found that our typical consumer for cartons falls within the living standards measure of two and seven. During times of economic constraint, we’ve seen more customers opt for our 1L carton over the standard 750ml bottle.”

In addition to providing consumers with cost savings, cartons are a convenient packaging solution. The design of the carton means it presents well on shelf and can easily stand upright in a shopping bag. The cap allows for an easy pour and can be replaced for consumers to continue drinking later.

Cartons also provide consumers with a sustainable packaging alternative as they are both renewable and recyclable. Virgin wood fibre is sourced from responsibly managed forests and used for paperboard, which can be repurposed into cardboard and boxes.

The polyethylene and aluminium layers are separated from the fibre and later recycled into useful materials for construction such as planks and roofing, as well as furniture like outdoor benches and desks.

“While cost and breakage were important considerations for us, our environmental impact when it came to our operations was a vital part of our decision to introduce cartons,” says Roux. “Consumers are becoming more eco-conscious, and we needed to ensure that we were answering these changing demands.”

Cartons may seem like an unusual packaging option for wine, but their design and features make them a worthwhile choice for wine makers and consumers alike. From wine barrel to a consumer’s picnic basket, family braai or evening in, cartons are an affordable and sustainable fit-for-purpose packaging choice that is gaining in popularity.

Source:

https://www.bizcommunity.com/article/wine-in-cartons-gain-popularity

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‘Compostable’ fibre-based cold cups trialled by Starbucks and Huhtamaki

In a significant advancement towards sustainability, Starbucks has partnered with Huhtamaki to trial compostable cups for cold beverages in select locations across the United States. This initiative will introduce moulded fibre lids and double-walled paperboard cups, featuring a bioplastic liner, aimed at reducing the environmental impact of single-use packaging.

A spokesperson for Starbucks confirmed to the International Molded Fiber Association (IMFA) that both the fibre-based lids and cups will have an opaque appearance. Ann O’Hara, president of Huhtamaki North America, elaborated on the complexities of producing these lids, emphasizing that while they may seem simple, ensuring a secure fit on the cups presents notable production challenges.

The pilot program will launch in 21 Starbucks locations in California and three in Minnesota. This strategic selection aligns with ongoing legislation in these states promoting Extended Producer Responsibility (EPR), which holds manufacturers accountable for the lifecycle of their products, including disposal. Notably, California’s Alameda Disposable Food Service Ware Reduction Law encourages foodservice establishments to utilize reusable packaging, but allows for compostable options when reusables are not feasible.

This initiative is part of Starbucks’ broader commitment to sustainability, with ambitious targets set for 2030. The company aims to ensure that all its packaging is either reusable, recyclable, or compostable, with at least 50% sourced from recycled materials and a 50% reduction in virgin fossil fuel-derived materials. Despite previous setbacks in achieving its goal for compostable and recyclable hot cups by 2022, Starbucks has increased its sales of beverages served in reusable cups, reflecting a growing focus on sustainable practices.

Furthermore, Huhtamaki has ramped up its moulded fibre production capabilities, indicating a strong commitment to environmentally friendly materials. The trial of these compostable products marks a significant step forward in the quest for innovative solutions to reduce waste in the foodservice industry.

In conjunction with this initiative, Starbucks has recently collaborated with Closed Loop Partners to implement reusable cups as the default option for takeout packaging in Petaluma, California, further reinforcing its drive to diminish reliance on single-use products and foster consumer behavior towards reuse.

As organizations strive to meet the challenges of environmental sustainability, the partnership between Starbucks and Huhtamaki exemplifies a proactive approach to reducing packaging waste and promoting a circular economy. The outcome of this trial will be closely monitored, with potential implications for future practices within the food and beverage sector.

Source

https://packagingeurope.com/news/compostable-fibre-based-cold-cups-trialled-by-starbucks-and-huhtamaki

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Sainsbury’s breaded chicken packaged in paperboard tray to cut plastic usage

Graphic Packaging International, in collaboration with Moy Park, has introduced an innovative solution for Sainsbury’s private-label breaded chicken products: the PaperSeal Shape paperboard tray. This development aims to significantly decrease plastic usage, with projections suggesting reductions of 72% to 82% per tray, translating to the removal of approximately 300 metric tons of plastic from Sainsbury’s supply chain annually.

The PaperSeal Shape tray is designed with a double sealing flange and a rigid structure, which together provide a hermetic seal capable of maintaining the shelf life comparable to that of traditional plastic trays. This advancement not only supports Sainsbury’s sustainability goals but also complies with On-Pack Recycling Label (OPRL) guidelines in the UK, as it contains less than 10% plastic by total pack weight, ensuring that it can be easily recycled at kerbside.

Reflecting Sainsbury’s ‘Plan for Better,’ this initiative is anchored in the principles of being ‘Better for you, Better for the planet, and Better for everyone.’ Paul Tye, new business development director at Graphic Packaging, emphasized the importance of collaboration in achieving operational efficiency and reducing greenhouse gas emissions associated with transportation.

Matt Harris, head of packaging at Moy Park, echoed this sentiment, highlighting the focus on sustainable, recyclable packaging solutions and the collaborative expertise leveraged throughout the project. The successful rollout of the PaperSeal tray signifies a substantial step toward minimizing plastic dependency while enhancing packaging performance.

This initiative is part of a broader trend in the industry, as demonstrated by Graphic Packaging’s previous collaboration with Morrisons, which successfully eliminated 250 tonnes of plastic from its supply chain through similar innovative packaging solutions. Additionally, Moy Park’s adoption of the kp Elite modified atmosphere packaging tray showcases its commitment to sustainable practices.

In conclusion, the introduction of the PaperSeal Shape paperboard tray marks a pivotal moment in the journey toward sustainable packaging, paving the way for retailers to embrace eco-friendly solutions while maintaining product integrity and consumer confidence.

Source:

https://packagingeurope.com/news/sainsburys-breaded-chicken-packaged-in-paperboard-tray-to-cut-plastic-usage

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Sustainability Awards 2024 Finalist Interview: BOTTA EcoPackaging’s paper cushioning bag

As part of our Finalist Interview series leading up to the Sustainability Awards, we had the pleasure of speaking with BOTTA EcoPackaging about their innovative Eco-Paper Cushioning Bag, nominated in the Commercialized E-commerce category.

Congratulations on being a finalist for the Sustainability Awards 2024! Could you provide a brief summary of your entry?

The Eco-Paper Cushioning Bag, developed in collaboration with Karopack, offers a sustainable closed-loop alternative to traditional plastic void fillers. Upcycling waste paper and cardboard, it fosters a circular economy by reducing landfill waste and carbon emissions, while ensuring traceability and sustainability in packaging.

What do you believe impressed the judges about your entry? What makes this project innovative and impactful in terms of packaging sustainability?

The Eco-Paper Cushioning Bag empowers businesses to transform their paper waste into durable, reusable packaging on-site, enhancing waste traceability and decreasing reliance on virgin materials. This decentralized model minimizes transportation emissions and fosters a self-sustaining recovery loop, significantly reducing landfill waste by extending the life of paper and cardboard before they require recycling. Our solution provides a recyclable and reusable alternative to conventional plastic fillers, advancing a more sustainable packaging ecosystem.

Can you share insights into the ongoing development of your project and its reception within the industry? What are the next steps for commercialization or product development?

Our initiative has garnered positive feedback from the industry, which seeks solutions to mitigate waste and minimize plastic reliance, especially single-use and virgin plastics. Companies are increasingly focused on improving their sustainability profiles, which are under scrutiny from various stakeholders.

Looking ahead, we plan to establish a comprehensive paper and cardboard waste retrieval system in local areas, creating a beneficial cycle of upcycling. This initiative will delay the moment when paper-based products become waste and require recycling, thus reducing the need for virgin or post-consumer recycled paper. Additionally, it will enable smaller companies with limited waste to participate in the Eco-Paper Cushioning Bag initiative.

The winners of the Sustainability Awards 2024 will be revealed at the Sustainable Packaging Summit in Amsterdam on 12-13 November. This summit brings together leaders from the FMCG value chain, policymakers, NGOs, recyclers, and investors to collaborate and identify opportunities for sustainable transformation.

Source:

https://packagingeurope.com/features/sustainability-awards-2024-finalist-interview-botta-ecopackagings-paper-cushioning-bag

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A closer look at Mondi’s paper-based shrink wrap alternative

Mondi says that Hug&Hold – its recyclable, paper-based shrink wrap alternative – reduces carbon footprint by 43% compared to LDPE shrink wrap. We recently spoke with Jakub Vilánek, packaging innovation scale manager for flexible packaging at Mondi, to learn more.

Hug&Hold represents a significant advancement in the packaging industry, designed specifically for the safe transport and stacking of beverage bottle bundles. This innovative solution consists of two primary components: a patent-pending kraft paper sleeve and a corrugated clip. The sleeve, crafted from Advantage SpringPack Plus material, boasts exceptional tensile strength, allowing it to securely strap and stabilize bottles during transit. Meanwhile, the clip encircles the neck of the bottles, enhancing stability and adding an optional integrated handle for convenient transport. This design ensures that consumers can easily access individual bottles from the bundle, promoting practicality and ease of use.

Comparatively, Hug&Hold presents distinct functional advantages over traditional plastic alternatives. While many plastic wraps can be prone to damage and environmental concerns, Hug&Hold is engineered from renewable and fully recyclable materials, ensuring its suitability for existing paper waste streams throughout Europe. In terms of strength, it offers robust performance without the susceptibility to water damage associated with some plastic products.

To further substantiate its environmental credentials, Mondi commissioned a life cycle assessment (LCA) that adhered to ISO standards and employed the Environmental Footprint method. This rigorous study assessed 16 indicators, evaluating the life cycle impact from raw material acquisition to end-of-life treatment. The results were compelling: Hug&Hold demonstrated a 43% lower carbon footprint compared to average LDPE virgin plastic shrink wrap and a 15% lower footprint than LDPE shrink wrap with 100% recycled content. This highlights Hug&Hold’s capability to mitigate climate change impacts while delivering a robust packaging solution.

Mondi’s commitment to transparency and objectivity in the LCA process was paramount. Collaborating with a well-regarded LCA consultancy, the study underwent critical review by a panel of three independent experts throughout all phases, ensuring a comprehensive and accurate assessment. Their oversight included the definition of objectives, data collection, and evaluation of results, reinforcing the integrity of the findings.

In summary, Hug&Hold represents an innovative, sustainable alternative in beverage packaging, combining effectiveness and environmental responsibility. As companies increasingly seek to reduce their ecological footprint, solutions like Hug&Hold pave the way for a more sustainable future in packaging.

Source:

https://packagingeurope.com/features/a-closer-look-at-mondis-paper-based-shrink-wrap-alternative
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New Dry Lamination Adhesive for Sustainable Flexible Food Packaging

Trinseo’s high-solids acrylic waterborne emulsion can enhance performance, efficiency, and sustainability for food-contact applications.

Trinseo, a leading specialty materials solutions provider headquartered in Wayne, PA, has announced the launch of Ligos A 9200, an innovative acrylic waterborne adhesive specifically engineered for the dry lamination of flexible packaging structures intended for food contact.

Ligos A 9200 is adept at bonding a variety of substrates, including paper, polyolefins, polyvinylidene chloride-coated materials, metalized films, as well as polyamide and polyester films. The unique polymer formulation of this emulsion provides exceptional initial shear and bond strength, making it an indispensable solution for film converters in the flexible packaging industry. With a high solids content of 62%, Ligos A 9200 facilitates faster lamination speeds and ensures efficient drying processes, enhancing overall operational efficiency. The emulsion also supports rapid slitting in post-lamination activities, further contributing to productivity gains.

In line with growing sustainability goals, Ligos A 9200 has received certification for recyclability from Papiertechnische Stiftung (PTS), an independent research institute of the German paper industry. According to the CEPI Recyclability Laboratory Test Method, Version 2, PTS’s testing confirms that over 99% of the paper fibers in structures utilizing this new adhesive are effectively recovered in standard mill recycling processes.

Trinseo’s Ligos A 9200 represents a significant advancement in adhesives for food-safe flexible packaging, blending high performance with sustainability—a crucial consideration in today’s packaging landscape..

Source:

https://www.packagingdigest.com/flexible-packaging/new-dry-lamination-adhesive-for-sustainable-flexible-food-packaging

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Paper’s the Star of Dole’s Frozen Food Packaging Redesign

Switching from plastic to paper packaging for Dole Smoothie Bowls reduces the lineup’s plastic use by 97%.

Dole Packaged Foods is making significant strides in sustainability by transitioning its popular Dole Smoothie Bowls from traditional petrochemical-based plastic packaging to a new, environmentally friendly paper-based design. This redesign supports Dole’s ambitious goal of phasing out petrochemical plastics by 2025.

Introduced in July 2024 and currently available in select U.S. retailers, including Walmart, Publix, and Wegmans, the new packaging replaces the previous plastic tub and lid. The innovative paperboard container and lid are crafted from Forest Stewardship Council (FSC)-certified materials, demonstrating Dole’s commitment to responsible sourcing. This change is projected to eliminate an astonishing 130 metric tons of plastic annually, as the new packaging design reduces plastic usage by 97%.

Dole Smoothie Bowls are frozen fruit-based products topped with honey-oat granola, previously packaged with a rigid plastic insert for separation. While the new design retains a plastic, tamper-evident film for sealing and continues to include a plastic topping pouch, the majority of the packaging has successfully transitioned to paper.

To inform consumers of this significant change, the new packaging prominently features a green call-out stating, “New! Paper Based Bowl.” Although the Smoothie Bowl packaging does not currently display the How2Recycle label due to varying local recycling guidelines, Dole is actively collaborating with partners to explore future packaging enhancements and optimizations.

Through these initiatives, Dole Packaged Foods is taking substantial steps towards reducing its environmental footprint and fostering a more sustainable future.

Source:

https://www.packagingdigest.com/sustainability/paper-s-the-star-of-dole-s-frozen-food-packaging-redesign

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Why Did This Ice Cream Brand Pick Plastic Pints Over Paperboard?

Blue Bunny’s preference for polypropylene containers points to a growing trend, according to packaging supplier Berry Global.

As summer reaches its zenith, so too does the anticipation of delightful frozen treats, particularly during National Ice Cream Month in July. One notable participant in the festivities is Wells Enterprises, Inc., which has expanded its Blue Bunny brand to include single-serve ice cream containers in a bid to enhance consumer experience and sustainability.

In partnership with packaging supplier Berry Global, Wells has opted for clear plastic polypropylene pints rather than traditional paperboard. This decision was driven by the desire to provide consumers with a visually appealing product that showcases the intricately layered contents, mimicking the brand’s popular 48-ounce scoopable versions in a more manageable form.

Moreover, this shift towards clear plastic packaging is grounded in a commitment to sustainability. As Matt Chase, director of sales at Berry Global, emphasizes, the demand for innovative, recyclable packaging is intensifying. “Through strong value-chain partnerships…we are designing products more effectively to foster cleaner communities for future generations without compromising on convenience or shelf appeal,” he states.

Julee Zugel, director of strategic sourcing at Wells, echoes this sentiment, commending Berry Global for its proactive approach in addressing the evolving needs of sustainable packaging. The collaborative effort has highlighted the importance of innovation in supporting environmental objectives within the frozen dessert sector.

Traditionally, ice cream packaging made from paperboard has faced significant recycling challenges. The inclusion of a thin polymer barrier necessary to maintain product integrity complicates the recyclability of these materials. As noted by Chase, many recycling programs exclude ice cream containers due to these complexities, often designating them as “Not Yet Recyclable.”

As consumer preferences shift towards more sustainable options, the transition from paper to plastic packaging is increasingly common. The new Twist pint containers are now available in a variety of flavors, including strawberries & cream and mint chocolate, at major retailers such as Walmart, Kroger, Food Lion, and Publix.

In conclusion, as the ice cream industry adapts to evolving sustainability demands, the collaboration between Wells Enterprises and Berry Global stands as a testament to the potential for innovation to enhance both product appeal and environmental responsibility. This summer, consumers can enjoy their favorite frozen treats with the added assurance of more sustainable packaging.

Source:

https://www.packagingdigest.com/food-packaging/why-did-this-ice-cream-brand-pick-plastic-pints-over-paperboard-

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Air Wick Botanica brand launches a premium range

Air Wick’s Botanica brand has launched a new premium range, Botanica Origins.

In a remarkable collaboration with Design Bridge and Partners, a new core brand strategy has emerged, intricately weaving the themes of people, places, and plants. Central to this initiative is the concept of terroir, which has significantly influenced the visual expression of the newly launched product range.

The packaging design draws inspiration from the aesthetic of a botanist’s scrapbook, resulting in a collage that harmoniously combines photography, abstract watercolours, and graphical elements. This meticulous design process reflects a profound dedication to craftsmanship, embodying a true labour of love.

Accompanying the striking packaging is a refreshed brand identity that features a new logo. Drawing from the beauty of the natural world, the logo showcases elegant flicks and flourishes reminiscent of unfurling leaves. This design not only encapsulates the essence of the brand but also reinforces its commitment to nature.

Additional branding elements include a distinctive ‘B’ monogram and a beautifully illustrated stamp device, signaling the brand’s promise of offering fragrances infused with natural and responsibly sourced ingredients. This thoughtful integration of design and philosophy positions the brand as a leader in sustainability and aesthetic appeal.

In summary, this collaborative effort underscores the powerful intersection of design and nature, crafting a compelling narrative that resonates with consumers.

Source:

https://www.packagingnews.co.uk/design/new-packs/air-wick-botanica-brand-launches-a-premium-range

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KP Snacks revamps designs for Discos packaging

KP Snacks’ Discos packs have been redesigned with a ‘modern’ look for the brand, starting with its Prawn Cocktail flavour.

In a dynamic retail landscape, the importance of visually striking packaging cannot be overstated. This principle is exemplified by the recent launch of new packs for Discos, which feature vibrant colours and carry the evocative tagline “Feel the Zing.” Such a redesign aims to significantly enhance shelf presence, attracting both loyal customers and new consumers alike.

Pauline Warren, Heritage Portfolio Manager at KP Snacks, articulated the brand’s commitment to evolution, stating, “Discos is a familiar and well-loved brand that has been providing great tasting snacks for decades. We are thrilled to be refreshing this iconic brand with a bold packaging redesign, continuing to support its growth and relevance within the category.”

This strategic move not only modernizes the brand but also reinforces Discos’ standing in an increasingly competitive snack market. The fresh aesthetic is poised to resonate with consumers seeking both nostalgia and novelty in their snacking choices, ensuring that Discos remains a delightful staple on the shelves.

Source:

https://www.packagingnews.co.uk/design/new-packs/kp-snacks-revamps-designs-for-discos-packaging