Category: News & Updates

The global paper bottles market stands at US$ 29.21 million in 2023. The market is predicted to expand at a CAGR of 6.2% and reach a valuation of US$ 53.31 million by the end of 2033.

Rapidly increasing sales of paper bottles are attributed to their degradability and eco-friendly nature and the rising demand to replace plastic bottles. The bolstering demand for beverages along with the growing requirement for their optimum storage is estimated to boost sales of paper bottles.

• Demand for paper packaging bottles is predicted to increase at a CAGR of 5.5% and reach a market value of US$ 34.1 million by the end of 2033.
• The United States market is forecasted to expand at a CAGR of 5.3% and reach US$ 15.62 million by the end of the assessment period.
• Sales of paper bottles in South Korea are projected to rise at a CAGR of 4.8% and account for a revenue of US$ 1.81 million by 2033-end.

Demand for Sustainable Products Triggering Sales of Paper Bottles

Sustainability has been a prominent bedrock for the increasing demand for paper bottles. Numerous government bodies are framing holistic and sustainable models in their respective countries, which is expected to fuel demand for paper bottles while being used as a replacement for plastic bottles.

Developed regions, including North America, Europe, etc., are contributing to the significant increase in the demand for paper bottles. These regions are experiencing a remarkable rise in the adoption of sustainable products and therefore reflect a similar trend in the adoption of paper bottles. Government regulations for the reduced use of plastic are anticipated to broaden opportunities for paper bottle suppliers.

Collaborations between End-use Industries and Manufacturers

Some paper bottle companies, spirit manufacturers, and FMCG (fast-moving consumer goods) are entering into partnerships and collaborations. Various market giants, including Coca-Cola, PepsiCo, Carlsberg, L’Oreal, and various others are entering into collaborations with popular manufacturers of paper bottles. These collaborations are predicted to result in higher production and supply of numerous paper bottles.

High Adoption of Sustainable Products Benefiting Manufacturers of Paper Bottles

The Japanese market is predicted to register a CAGR of 5.1% and reach a valuation of US$ 2.50 million by the end of 2033. A lot of suppliers from different end-use industries are making a fast move away from plastic and shifting toward plastic packaging solutions, which is expected to open up lucrative opportunities for prominent players in the target market.

Segmentation of Paper Bottles Industry Research

By Type :

Paper Water Bottles

Paper Packaging Bottles

By Compostability :

Fully Compostable

Partially Compostable

By Volume :

Less than 1 Liter

1 to 2 Liters

More than 2 Liters

Source:

https://spnews.com/paper-bottle-industry/

KURZ presents sustainable innovations at the 2023 IAA Summit

The IAA Summit 2023, from September 5 to 8, part of IAA MOBILITY 2023, is the leading international B2B platform for the automotive industry. Manufacturers, suppliers, and technology companies will be presenting pioneering technologies, concepts, and solutions for the mobility of future generations at Messe München. The challenges and opportunities of a sustainable future are becoming increasingly important. From drive technology to interior decoration, and from reducing harmful CO2 emissions to creating a circular economy – the entire automotive industry is in a state of upheaval.

Under the motto ‘Be a green Leader,’ LEONHARD KURZ is actively shaping this change and playing a pioneering role in the field of surface finishing. “Efficient processes, durable decorations, and a demonstrably reduced carbon footprint are crucial topics for the entire industry. Together with designers, engineers, strong partners, and our subsidiaries, we are constantly working on optimal solutions along the entire process chain,” explains Rainer Süssmann, Executive Senior Vice President of the Business Area Plastic Decoration at LEONHARD KURZ. Many of these solutions can be experienced up close at the IAA Summit 2023 in hall A2 at stand C32.

Stunning designs and sustainable brand statements

Several sustainable highlights will be presented at the KURZ stand, including a futuristic-looking rear panel, which uses light signals to communicate with other road users and makes an unparalleled brand statement. The spectacular Rear End Cover is created in a single process step, in which all the necessary sensors can also be integrated at the same time. Production using the 2K IMD process reduces CO2 emissions by combining several process steps into one single step. In addition, the component as a whole can be recycled. This also goes for the front grille panel presented by KURZ with a customizable and high-quality metallized surface that is 5G and radar capable. Here, production and decoration processes are also combined in a single highly efficient work step. This not only saves costs and time, but can also save up to 95 percent CO2 compared to conventional processes such as electroplating.

From EV charging stations to hygiene protection

Using an innovative wallbox that can be made from post-industrial recycled materials, KURZ impressively demonstrates that manufacturers don’t have to make any compromises in design and finishing compared to new material. Thanks to the flexible manufacturing process, the EV charging station can be adapted to any need, is fully recyclable, and can be made from up to 100 percent recycled material.

What does a recyclable decoration that is thinner than a human hair look like? KURZ provides the answer with artistically finished wheel rim inserts, which are predestined for electric vehicles, in particular due to their aerodynamic properties. In the spirit of sustainability, KURZ uses an advanced decoration process in which both the use of materials and energy consumption have been reduced compared to conventional technologies.

For surfaces that are touched frequently, KURZ offers long-term invisible hygiene protection with BIOFENSE® ANTIVIRAL, which can be combined with any design and almost any plastic surface. The antibacterial and antiviral coating is absolutely harmless to health and free of heavy metals. Surfaces can be decorated in just one step and equipped with BIOFENSE® ANTIVIRAL. This also saves energy and significantly reduces CO2 emissions.

Visionary Design: New sustainable materials

At the IAA Summit 2023, KURZ will be showcasing extraordinary experiments with new recycled materials that not only impress with their incomparable feel and look, but also accommodate smart functions such as backlighting and Shy Tech. Using these cutting-edge materials saves natural resources, is CO2 efficient, and offers even more possibilities than nature itself. As part of the Spacewood Experiment project, for example, unique creations emerged that are made entirely from recycled materials and are themselves also fully recyclable. The Naturals project is very similar. Developed in conjunction with KURZ subsidiary BURG DESIGN, the designs draw inspiration from natural materials such as grass and wood and are more flexible to use than real materials. The ‘Naturals’ sample exhibits also consist entirely of recycled materials.

Sustainability advantages with KURZ

Decorations from KURZ are currently made with 30 percent renewable raw materials, and this proportion is constantly increasing. Thanks to the well-founded expertise of the thin-film specialist in the development and implementation of environmentally friendly decorations, customers can significantly optimize their CO2 balance. This is made possible, among other things, by efficient production processes such as in-mold decoration and EU-compliant metallization with indium instead of electroplating, which reduces the carbon footprint by up to 95 percent.

KURZ’s durable and high-grade finishings are already 100 percent recyclable today and therefore do not affect the recyclability of components. KURZ also delivers cost-effective, reliable machines. “With twelve production sites in Europe, Asia, and the USA, as well as a strong network of subsidiaries and partner companies, we accompany our customers’ projects from the initial idea to the finished solution and advise them competently throughout the entire process,” adds Rainer Süssmann. “Our goal is a circular economy. That is why we are constantly working on the further development of our own standards, on constantly improving the recyclability of our products, and on producing even more resource-efficiently than before.”

KURZ mainly uses renewable energies and works with recycled materials that can be refined to the same high standard as new material. Thanks to the commissioning of its own recycling plant, the thin-film specialist is the first and only manufacturer able to convert used PET carrier material from production in the graphics industry into a valuable raw material.

During the recycling process, the transfer carrier residues are converted into recycled PET, or rPET for short. The recovered material can be used to produce new PET carriers. In addition, rPET boasts a wide range of applications in the injection molding process, which is to be further expanded in the future.

Thanks to RECOSYS® 2.0, CO2 savings of up to 40 percent are already being achieved today. Scope 3 emissions can also be cut by up to 90 percent, based on 1 kg of transfer product. The system thus offers a significant competitive advantage that also benefits the environment.

Interested parties can find more information about KURZ’s trade fair presentation and sustainable solutions on the IAA Summit website.

https://spnews.com/efficient-processes/

The University of Sheffield and its European partners in the BUDDIE-PACK project are conducting a study to examine the potential of large-scale reusable packaging systems as a replacement for single-use plastics and a combatant against plastic waste.

Households with experience using reusable packaging in supermarkets, e-commerce channels, takeaway deliveries, or public dining – including refill-at-home products, supermarket refill zones, reusable takeaway cups and containers, and direct-to-doorstep delivery and collection reuse schemes – are encouraged to take part in the project.

Their input is expected to reveal the current convenience and accessibility of reusable packaging and indicate what infrastructure would be necessary to support reusable systems, as well as required shift in consumer behaviour for reusables to make meaningful progress.

In turn, this information is hoped to contribute towards the designing of future reusable packaging systems and highlight opportunities to roll them out effectively.

Qualifying participants will be interviewed and, amongst other activities, accompanied on a shopping trip; they will also be awarded a £50 shopping voucher for their time.

“We’re all familiar with the negative environmental impact of single use plastic from documentaries such as Blue Planet,” said Dr Kristina Diprose, a research associate at the University of Sheffield’s Department of Geography. “But how easy is it to choose alternatives that prevent plastic waste from ending up in landfill and oceans?

“We are looking for households to take part in our study who will be helping to influence the design of the reusable packaging systems of the future.”

“It can feel like disposable packaging is everywhere. For example, the average British worker generates 276 items of packaging waste each year just from buying lunch on the go.

“But reusable packaging is becoming more available. We want to talk to people who’ve given it a go, to understand more about the barriers and enablers of reuse.

“Most people don’t currently go out of their way to do something different, so we need to design reusable packaging systems that complement the way they currently shop and eat out.”

A related project is being undertaken by Planet Reuse and the New European Reuse Alliance, whose rEUse campaign aims to respond to the EU Commission’s mandatory reuse targets by putting balanced reusable packaging systems into place across various sectors.

Similarly, McDonald’s Corporation will report on the benefits and drawbacks of a transition into reusable packaging, including its impact on single-use solutions and the environment. In response, As You Sow has withdrawn its shareholder proposal with the company.

Source:

https://packagingeurope.com/news/university-of-sheffield-and-partners-set-to-assess-feasibility-of-reusable-packaging-at-scale

Pernod Ricard and Vessl have revealed an innovative new bottle that mixes cocktails with a simple twist of a cap.

Using a new technology, twisting the cap creates an instant batch of cocktails in the moment. Unlike other ready-to-serve cocktails, The Glenlivet Twist & Mix cap keeps its signature Single Malt Scotch Whisky separate from the natural cocktail flavorings until the consumer is ready to drink it.

The collection is debuting with the Old Fashioned and New Manhattan, bringing the two most popular whisky cocktails served in restaurants to consumers’ homes.

he cocktails will be ready-to-serve with three steps: twist the cap, watch it mix, and pour over ice. The Glenlivet hopes that this process will help consumers to avoid the hassle of leftover ingredients, complex recipes and bar equipment.

Johan Radojewski, Vice President Marketing for Scotch, Irish & Prestige Whisk(e)y at Pernod Ricard USA, says: “With this new innovative product, we are inspiring people to enjoy single malt scotch whisky on more occasions and providing a solution to meet consumer demand for high quality, freshly mixed cocktails that are easy to serve and enjoy with friends and family.”

The innovative twist cap in The Glenlivet Twist & Mix uses Vessl’s patented closure and delivery technology while being housed in packaging designed by JDO.

“We are impressed how The Glenlivet has adopted the Vessl technology to create high quality, freshly mixed ultra-premium craft cocktails at home with no mess and no effort,” said Walter D. Apodaca, Jr., Founder and CEO, Vessl, Inc. “This is exactly the kind of forward-thinking use of our technology that we envisioned, and tastes even better than we imagined.”

Source:

https://packagingeurope.com/news/pernod-ricard-unveils-new-line-of-self-mixing-cocktail-bottles

What are organisations in developing countries across the world doing to promote sustainable end-of-life solutions for flexible packaging? The team from CEFLEX tells us more about three innovative projects in this area.

One such example is the ASASE Foundation ‘Closing the Loop’ project in Accra, Ghana, where over 350 jobs – both formal and informal – are currently supported in two communities. Plastic waste is separately collected by the informal sector and sold to the recycling facility, crushed, washed and pelletized to be sold for reuse in products such as various film structures, household items or building materials.

Since its start in January 2021, the organizers of the Closing the Loop claim to have diverted around 2700 tons of plastic waste from various streams, including from their collection centres, schools where they run educational programmes on plastic waste sorting, as well as monthly clean-ups conducted along Accra’s coastline. The replication of this model in two new communities of Accra by the end of 2023 is reportedly in progress.

In Khopoli, Maharashtra, India, a site developed as part of the Huhtamaki Foundation’s #CloseTheLoop initiative apparently recycles about 1600 kilograms of post-consumer used flexible plastic waste per day; in a bid to tackle post-consumer waste and deliver a valuable secondary resource material.

The project processes post-consumer waste to create resin with the aim of producing refined compounds that can be used for household products for consumers in India.

The Central Pollution Board of India (2012) estimates that India generates close to 26,000 tonnes of plastic waste a day and a little over 10,000 tonnes a day of plastic waste remains uncollected. A more circular approach, bridging the gap in recycling and reuse of waste material in new products could help increase GDP by 5-10%, according to Mahindra & Mahindra.

Project STOP works hand-in-hand with regional governments to create effective circular waste management systems in high-need areas in Indonesia. The initiative supports cities through a system-enabler approach by providing waste management infrastructure, technical expertise and behavioural change campaigns.

Rather than building traditional linear systems, where waste is collected and simply disposed at landfill, Project STOP also aims to create circular systems, where waste – including flexible packaging – is recycled into new products and the resulting economic value lowers the financial burden of the waste system on the city.

By September 2022 Project STOP claims to have served a population of 278,000, most of them with access to a formal waste management system for the first time. It has created 318 new full-time jobs and has collected 35,000t of waste, of which 4,000t are plastics. This aims to support Indonesia’s national government commitments to reduce plastic pollution while reportedly boosting sustainable financing models through governmental and private sector systems, and helping to cultivate a coordinated governance model with clear responsibilities and accountabilities.

Source:

https://packagingeurope.com/features/can-flexible-packaging-go-circular-worldwide

Fresh, chilled soup brand Pitango, is preparing to launch its new packaging, the Pitango resealable zipper pouch, which will roll out in stores this winter.

Pitango says its new pouch for chilled soup has an easy-to-open, easy-to-seal design. The company told PKN that it undertook extensive consumer home testing of various packaging types before determining that a zippered pouch was the way to go. 

“We are a true ‘serves 2’ size at 600g and wanted to give our consumers more user-friendly packaging that allows them to pour out just the amount they want, then easily reseal the rest for later. Consumer research revealed this was a large pain point and barrier to purchasing soup pouches as they often spill in the fridge or are messy. Our zipper means the whole soup eating process is made easier and more convenient for our customers,” Grace Greenhalgh, Pitango brand manager NZ told PKN.

“This new design is the result of the recent investment in detailed consumer research we undertook to get a deeper understanding of the ever-changing needs of the Australian consumer,” commented John Stathis, head of marketing for Beak & Johnston Australia. 

The graphic design for the pouch is the result of collaboration with several different agencies throughout the process. As the company told PKN, it first worked with an agency called Boxer & Co in Sydney on the initial design, then SGK on the finalisation.  

“We then did focus groups in both Australia and New Zealand with research agency Bread & Butter to determine which elements of the past design resonated with those familiar with the Pitango brand and then which elements of the new design best conveyed our ‘true food’ essence,” Greenhalgh explained. 

“It was important to us that this new design was an evolution not a revolution to the brand, showing photography of real ingredients on pack plus a window so customers could see the product instore were key elements that resonated in our research,” she concluded.

The result is the Pitango resealable zipper pouch, which the company claims is a design not seen before on chilled shelves within Australian supermarkets.

Source:

Following a successful rollout in Australia, Mars Incorporated is now expanding the trial of paper packaging for its Mars bars to the UK as part of a new pilot test to explore different packaging options. 

Mars says it will produce the Mars bars wrapped in recyclable paper packaging that will be available for a limited time at Tesco stores. Mars Wrigley Australia has already rolled out paper-based wrappers across its range of Mars bars, Snickers and Milky Way, which are produced by Amcor. 

After extensive development work and investments in the UK, the company believes the trial will achieve a reduction in plastic on the Mars bar packaging, a significant step in its journey to innovate toward its packaging commitments. 

Following the trial, Mars says it will use the learnings from the launch with Tesco to inform other trials across the region, all in the name of the company’s Sustainable in a Generation plan. 

Richard Sutherland-Moore, packaging expert at Mars Wrigley UK’s Research and Development Centre in Slough, said: “We are exploring different types of alternative packaging solutions for our confectionery products. For Mars bar, the challenge was to find the right paper packaging solution with an adequate level of barrier properties to protect the chocolate whilst guaranteeing the food safety, quality and integrity of the product to prevent food waste.” 

Adam Grant, general manager, Mars Wrigley UK said: “With our Mars bar pilot project, we are taking a big step to see how paper-based packaging works in everyday life. From the test, we will derive insights for our sustainable packaging strategy.” 

Andrew Flood, Tesco packaging development manager, said: “We’re delighted to partner with Mars Wrigley to trial an alternative version of their iconic Mars bar packaging, aligning to our own strategy of removing plastic and packaging in our business where we can, reducing it where we can’t, reusing more and recycling what’s left.” 

As part of Mars’ Sustainable in a Generation Plan, the company says it is investing hundreds of millions of pounds to meet its goal of reducing its use of virgin plastics by a third in the short-term, which includes using less plastic, recycled plastic and alternatives to plastic packaging.

Source:

https://www.packagingnews.com.au/food/mars-piloting-paper-wrappers-in-uk

In partnership with Navi Co Global, Australian fresh fruit company Costa has released a paper-based bunch bag for premium grapes. 

Gilad Sadan is Navi Co Global’s managing director, and PKN sat down with him to learn about this new paper bunch bag, which Sadan describes as “not only an Australian first, but a global first in terms of grapes”. 

This is not the first time Sadan has worked with Costa. Their previous collaboration was the Hippie Punnet, a hybrid punnet which used both FSC cardboard and 100 per cent recycled PET, which took a bronze at the PIDA awards 2023. For this latest innovation, however, Sadan says he has cut out the plastic [Ed’s note: apart from the sealant and bonding layer].

Sadan is quick to point out the man who started the whole process is Costa’s grape marketing divisional manager, Campbell Banfield. As Sadan explains, Banfield had tasked him with moving to a more sustainable format for a grape bag. “We are very aware of the consumer sentiment toward soft plastics and want to move to 100 per cent recyclable option at kerbside. We still need consumers to be able to view as much of the product as possible, so they can have a level of trust to purchase that over something else,” he says. 

The challenge then was how to make the product visible inside while still using paper. “We had to come up with a way to be able to view the fruit not only from the top, but from the side,” he goes on to say, as he points to the mesh window on the front of the packaging. “Paper is not new to anyone, but the ability for it to increase the visibility from the sides, while also withstanding a cold supply chain was,” he says, adding that the main point of the brief was that the product must be visible on the shelf at eye level. 

One question that may be on consumers’ minds, though, is how does paper compare to plastic when maintaining shelf life of the product? Sadan says that through rigorous testing that included storing the product for extended durations as well as high moisture conditions in the supply chain, the paper substrate used was able to withstand and maintain a good shelf life. During tests, he says, it was found that there was significant ventilation through the bag, cooling the product down, while at the same time, the bag was able to absorb excess moisture while still maintaining structural integrity. 

“The other amazing feature in the bag is that it is genuinely 100 per cent paper including the mesh. Yes, people find it hard to believe, however, you can just throw it in your recycling bin at home without needing to remove anything from the packaging,” Sadan says. 

Sadan’s passion for creating a more sustainable future is clear. His drive is to make the sustainability of the packaging a prominent part of the marketing of the product. “You have to cut through some clutter and create a point of difference,” he says, emphasising the importance of packaging that both protects the product (and environment) and tells a story on the shelf. 

“Packaging is a genuine marketing tool that is just as strong as social media or ads on the side of a bus,” he says. “It is a vessel the consumer carries home and therefore you have the opportunity to tell your story to them.” 

The story of this grape bunch bag is that not only are the grapes of premium quality. Most of Australia’s premium grapes are currently exported to overseas markets, which presents a great challenge on how to range a premium grape alongside regular grapes. 

“The new paper bunch bag creates recycling opportunities at kerbside, and also creates a great point of difference on shelf,” he says. 

“We wanted to ensure the sustainability message was loud and clear. On this bag we put it front and centre, saying ‘I am 100 per cent plastic free, please recycle me at home’,” he says. 

Sadan is confident there will be more innovations with Costa on the horizon. There are plans to use a similar type of packaging for other fruits, starting with red and black grapes, citrus and expanding into other varieties in the future.

Source:

https://www.packagingnews.com.au/food

Design agency bluemarlin has worked on refreshing the brand identity for French dairy Isigny Sainte-Mère.

The aim is to heighten brand awareness in overseas market and the redesign includes packaging.

According to Bluemarlin, some of the brand’s key assets had been downplayed over time and the brand story had been muted.

Marthe the milkmaid and her donkey – brand icons since 1909 – have been refreshed and are now central to the design. Bluemarlin introduced a new teal master-brand colour to capture the coastal terroir and the proximity to the sea, where the herds graze.

Andrew Eyles, CEO and Founder at Bluemarlin, said: “As love of product, legacy and location are everything to Isigny Sainte-Mère, it was so important for us to go in deep. We were able to learn about the brand’s progression, where it had triumphed – or gone a little off track.

“The packaging needed to attract trial and deliver an authentic and unique Normandy experience in the heart and mind.  There’s a worldwide desire for authentic, natural products that have been made with care. Our collaboration with Isigny Sainte-Mère fulfils the brand’s ambitions, given the highly competitive nature of the category and the growing curiosity of customers to experience and learn more.”

Tom Rougereau, marketing manager at Isigny Sainte-Mère, said: “We want to make beautifully produced artisan products more accessible, and to help consumers identify and understand the brand, while expressing the quality of the product.

“People all over the world are developing a greater appreciation for real food, from real places, made by real farmers, with real integrity. Our rebrand speaks to that evolution in consumer thinking.”

Source:

https://www.packagingnews.co.uk/design/isigny-sainte-mere-gets-revamp-from-bluemarlin

Butterfly Cannon has designed stylish new bottles for MOJT’s ready-to-serve cocktails.

The form of the bespoke bottle structure is inspired by the angular, tapered silhouette of classic cocktail shakers. The embossed facets covering the bottle deliver premium cues, whilst helping consumers and bartenders grip the bottle. Topped off with a bespoke faceted, metallic closure that can be used as a functional jigger.

Butterfly Cannon worked with illustrator Philip Harris to craft a series of intricately illustrated panels that capture the vibe of each of the cocktails. Each one is full of details, including serve suggestions, ingredients and local wildlife, such as the Cuban Tocororo bird on the Mojito variant.

In a statement, Butterfly Cannon said: “Every aspect of our designs had to telegraphically convey cocktail culture to consumers who had little or no experience of it. Inspired by the concentrated nature of the liquid, our identity consciously draws the eye to the coloured droplet being squeezed into the ‘O’ of the impactful, vertically stacked MOJT word mark. The negative space alluding to the characteristic hourglass shape of a cocktail jigger whilst symbolising an open doorway into the world of cocktail culture.”

Source:

https://www.packagingnews.co.uk/design/butterfly-cannon-creates-premium-bottles-for-mojt