Categories
Sustainability

Getting the sustainable message across: What is the role of Smart Packaging?

How can our industry empower consumers to play a larger role in recycling and packaging sustainability in general? The answer, according to AIPIA’s communications director Andrew Manly, lies in smart packaging.

I make no apology for returning to the issue of Smart Packaging and its place in sustainable packaging development. Last time, l asked whether Smart and sustainable packaging are compatible, and hope l demonstrated where the synergies exist and where there is work to be done.

One of the main areas where a lot needs to happen is getting the consumers to buy into this whole ecosystem of recyclability and reuse by simply, returning or depositing the pack so the first two can occur!

So, it bothered me when l recently came across a report by RECOUP a charity and leading authority, which provides expertise and guidance across the plastics recycling value chain. In ‘Recyclability by Design – Back to Basics Case Study’ its CEO Stuart Foster states: “You cannot change the recyclability of a pack by passing the responsibility on to the consumer.” Hmm… l fundamentally disagree.

Whatever happened to ‘we’re all in this together’? For sure, packaging designers and converters need to be mindful of the environmental impact of the packaging and not, as this report alludes to, change the materials for what seems like sustainable reasons, which, when you dig deeper, are not at all ‘greener’. Morrison’s’ segway away from plastic milk containers to cartons is a prime example.

But if the consumer is not convinced that it’s worth it, or is simply bamboozled by it all, as l said in my previous comment, then collection and developing the infrastructure necessary is an uphill task. Tesco’s recent closure of its Loop project might be a sign of this difficulty.

So where does Smart Packaging fit into this? Well, it can play both an active and a passive role. The passive one is already well developed, so, for example, the Holy Grail 2.0 watermarking can make sorting of different plastics much easier. But this is hardly going to get the consumer dancing in the streets, or filling up the recycle bins at their supermarket.

Better perhaps are reuse technologies, such as the 1Less system we reported on in a recent AIPIA story. Here the consumer has to do nothing but put the used, RFID-tagged container into an intelligent bin, which does the sorting automatically, sending the used pack for cleaning and reintroduction at the outlets.

But it is in the active area where l believe Smart Packaging has a crucial role to play. Connected packaging can help consumers understand the story/journey/lifecycle of the product and its packaging. If you give people a reason to take action, they often will. Of course, it would be naive to think this is, on its own, going to revolutionise the recycling sector. But it will, for sure, go some way to empowering the consumer to be a part of the solution.

It is my firm belief that we need to stop referring to ‘the war on plastic’ and start to re-educate and reassess where the gaps are in the chain, and start to ensure there is a continuous and comprehensible narrative.

Again, in my humble opinion, it does not help that there seems to be a myriad of organisations ploughing the ‘recycle’ furrow, which is very confusing. How about a more coordinated approach and less politicizing of the issue, people?

Paul East, Head of Packaging, Recycling and Design at RECOUP says: “While packaging needs to perform its main function, to protect and preserve the product, above anything else; recyclability guidelines exist to help packaging designers to make sure their packaging is designed with recycling in mind from the outset.”

While l agree with the first part of his comment, l think those offering these ‘guidelines’ need to take a long hard look at themselves and start to adopt some Smart solutions to get a coherent message across to all the stakeholders, not just the packaging sector.

This article was created in collaboration with AIPIA (the Active and Intelligent Packaging Industry Association). Packaging Europe and AIPIA are joining forces to bring news and commentary about the active and intelligent packaging landscape to a larger audience. To learn more about this partnership, click here.

Source:

https://packagingeurope.com/comment/getting-the-sustainable-message-across-what-is-the-role-of-smart-packaging/8706.article

Categories
Sustainability

Suntory Unveils World’s First 100% Recycled Aluminum Can

Breakthrough beverage can from a three-company partnership yields two limited-edition products that boast a 60% lower carbon footprint.

Global brand Suntory Spirits of Tokyo, Japan, is pushing the amount of recycled aluminum in cans to the maximum with the introduction of a 100% recycled aluminum 350-mL can derived solely from recycled aluminum cans.

The limited-edition nationwide launch in Japan on September 6 featured two products, The Premium Malt’s CO2 Reduction Can and The Premium Malt’s Kaoru Ale CO2 Reduction Can.

Global brand Suntory Spirits of Tokyo, Japan, is pushing the amount of recycled aluminum in cans to the maximum with the introduction of a 100% recycled aluminum 350-mL can derived solely from recycled aluminum cans.

The limited-edition nationwide launch in Japan on September 6 featured two products, The Premium Malt’s CO2 Reduction Can and The Premium Malt’s Kaoru Ale CO2 Reduction Can.https://59904fd6ca585dc80f720962022d7ed7.safeframe.googlesyndication.com/safeframe/1-0-38/html/container.html

Jointly developed by UACJ and Toyo Seikan Group Holdings, the first-of-its-kind 100% recycled aluminum Stay On Tabs (SOT) can emits 60% less carbon dioxide compared to a standard aluminum can.

“We are delighted that the three companies were able to take on the challenge to reduce greenhouse gas emissions in the value chain and achieve this goal,” says Masaaki Fujiwara, deputy division COO, sustainability management division leader at Suntory Holdings. “We will continue to work together with all members of the value chain and promote various initiatives to realize a circular society.”

It’s the latest step in Suntory Group’s mission for a sustainable society aligned by the company motto “to create harmony with people and nature”.

Three sustainably driven organizations.

To achieve net-zero greenhouse gas (GHG) emissions across the entire value chain by 2050, the Suntory Group set a goal to halve GHG emission in its direct operations and reduce by 30% emissions across the entire value chain.

The Suntory Group will continue its efforts to reduce GHG emissions by introducing environmentally friendly packaging materials and containers as well as installing more energy efficient technologies and renewable energy.

Its two partner companies share the a similar sustainably driven mission.

UACJ offers this about the breakthrough: “The fact that the three companies were able to realize this unprecedented attempt to use 100% recycled materials is a big step toward our corporate slogan, ‘Aluminum lightens the world’. We will continue to expand the possibilities of aluminum and contribute to the creation of a better global environment.”

Toyo Seikan Group comments “We are very pleased that the three companies were able to work together to materialize this initiative into a product. We will continue to take on the challenge of creating new value that will change the society in cooperation with like-minded partners toward the ‘realization of a sustainable society’ as stated in our Long-Term Management Vision 2050 ‘The Future, Wrapped for All’.”

Beverage brands in partnerships with aluminum can makers are ramping up efforts on different continents to raise recycling content and lower carbon footprints; in June, Packaging Digest reported on a similar project for a Corona beer pilot in Canada that featured a low-carbon can.

Source:

https://www.packagingdigest.com/beerwinespirits/suntory-unveils-worlds-first-100-recycled-aluminum-can

Categories
Sustainability

Next-gen CleanFlake

Next generation AD CleanFlake Technology enables recycling for more rigid plastic packaging.

Until recently, CleanFlake was engineered for markets that centered on PET bottles.

Announced just a month ago, CleanFlake has added a version for high-density polyethylene (HDPE) containers across its portfolio.

This latest breakthrough extends the benefits of CleanFlake technology to the second most recycled polymer in the US and elsewhere, trailing only PET.

CleanFlake is recognized by the The Association of Plastic Recyclers in the US and the European PET Bottle Platform and RecyClass in Europe.

Source:

https://www.packagingdigest.com/sustainability/three-sustainable-label-launches/gallery

Categories
Sustainability

First MDO PCR films

The company introduced two MDO (machine-direction orientation) film products made with 30% post-consumer recycled (PCR) content.

The new rMDO white and rMDO clear filmic facestocks use less resources, help to keep plastic out of the waste stream, and give packaging a more authentic look. Their recycled content creates a slightly less uniform appearance that consumers identify with eco-friendly packaging.

Their use permits brands to improve packaging sustainability and stay ahead of changing regulations for a broad range of household, personal care, cosmetic and food products.

Plus, they are paired with AD CleanFlake technology to enable recycling of rigid plastic packaging.

Anh Marella, the company’s marketing director – films, informs us that the films are a polyethylene (PE)/polypropylene blend combined with Avery Dennison’s purpose-built machine direction-oriented manufacturing. “This creates a semi conformable and fully conformable products that offer a balance of the properties found in PP and PE films,” she adds.

According to Marella, brands using rMDO can tout the percentage of recycled content in the film and that it enables recycling for rigid plastic packaging.

“The film is launching this fall so no brands are using it yet, but many converters have trialed it as part of our R&D process,” she says.

More information can be found here.

Source:

https://www.packagingdigest.com/sustainability/three-sustainable-label-launches/gallery

Categories
Sustainability

DT linerless labels

Eliminating the release liner and matrix account for more than half of the label waste created during label application, according to Avery Dennison.

The secret? A silicone coating on the facestock so that self-wound labels won’t stick to those underneath. Without liners, there is no liner waste, no liner disposal costs, and no safety risks to workers due to liner waste on the shop floor.

Another sustainability gain is that there’s now 50% more labels per roll, which also results in fewer roll changes, speeding operations and improving warehouse utilization. We learned from Minter that the show represents the North America introduction of the technology that has been proven and successful in Europe.

You’ll find more details here.

Source:

https://www.packagingdigest.com/sustainability/three-sustainable-label-launches/gallery

Categories
Uncategorized

A recyclable vegetable packaging brought a ScanStar award to Paptic

A new recyclable vegetable packaging made of Paptic® material has been awarded a ScanStar in a Nordic packaging design competition organised by the Scandinavian Packaging Association. 

The awarded packaging solution for Puukin Tila was developed to replace plastic in vegetable packaging end-use. It is a soft and durable pouch, enhancing the brand value, expanding the current sustainable packaging window and in addition, the vegetables stay fresh longer. The Paptic® material is cellulose-based, recyclable, moisture resistant, and well convertable with the existing package production lines. 

The competition entry package was invented when Paptic Ltd and Marvaco Ltd joined forces to respond to a call from Puukin Tila to replace plastic in onion packaging. Paptic®, fiber-based material, and Marvaco Expanded Gamut Printing with Flint Group C2C inks made the new, truly sustainable vegetable packaging possible. In the optimized packaging, all sustainability aspects were considered, including the substrate, design, printing, and inks.

The competition jury valued that there is potential to use this solution in other packaging applications than only in vegetable packaging. It has good printability and replaces plastic in packaging.

The awarded solution was developed to keep the products fresh for longer and to minimize packaging waste

Paptic® is a wood-fiber based substrate to replace plastics in packaging. The lightweight material is soft, with excellent puncture and tear resistance and heat sealability properties. Katja Jokiaho, Head of Sales from Paptic, clarifies: “Many products are overpackaged because there are no alternatives to plastic-based solutions. Various products benefit from being packed in breathable materials.”

Sustainability was taken into notice also in the packaging layout design. “Our aim was to create a simple, sustainable design for onions by reducing ink consumption and the number of colours used in printing”, explains Mirva Koskinen, Brand Sales Manager at Marvaco. We minimized the number of inks to only three colours, but still, the colorful design was possible due to the process of printing. With Flint Group’s water-based ink offering, we were able to eliminate the use of heavy metals and minimize waste. The Cradle-to-Cradle Gold-status certified inks offer industrial compostability. Despite the environmentally wiser choices, the desired colourful design was achieved.

Petri Puukki, the owner of Puukin Tila, is satisfied with the results: “We wanted to make a difference and pack our locally produced onions in a sustainable way. The material selection keeps the onions fresh for longer and the new packaging also looks fresh!” The project was completed in just a few months. 

Source:

https://spnews.com/paptic-scanstar-award/

Categories
News & Updates

Asda announces removal of ‘best before’ dates from fruit and vegetable packaging

Asda is set to remove ‘best before’ dates from the packaging of almost 250 of its fresh fruit and vegetable products across UK stores, replacing them with a display code used by employees to gauge a product’s freshness.

Source:

https://packagingeurope.com/news/asda-announces-removal-of-best-before-dates-from-fruit-and-vegetable-packaging

Categories
News & Updates Sustainability

Avantium’s plant-based PEF reduces CO2 emissions in bottle production, claims Nova Institute

A Life Cycle Assessment (LCA) conducted by the Nova Institute has reportedly concluded that the use of Avantium’s plant-based PEF (polyethylene furanoate) in 250ml and 500ml bottles would significantly reduce greenhouse gas emissions.

Nova’s study, supposedly peer-reviewed by experts of LCA methodology and incumbent packaging solutions, evaluated sixteen impact categories covering the cradle-to-grave life cycle of a PEF bottle. The results suggest that its production would lower the resource consumption of fossil fuels by 45%, and that the light-weighting made possibleby PEF’s mechanical properties would reduce the pressure on abiotic resources (such as minerals and metals) by 47%.

PEF is also suited to multilayer packaging, the LCA claims. Its ‘passive barrier for O2 and CO2’ is said to increase products’ shelf life and reduce the amount of protective packaging required, lowering wastage in both product and packaging.

Another segment of the LCA apparently proved that replacing the PA layer of multilayer bottles with PEF could result in a 37% reduction of greenhouse gas emissions, largely because the former would result in recyclable packaging. Making the replacement would also reduce the resource demand of fossil fuels by 37% and minerals and metals by 52%, Nova claims.about:blank

Reportedly, the commercialisation and growth of the PEF market would result in ‘substantial economic, technological, and environmental optimisations covering the full value chain’. It also suggests that replacing plant-based feedstock with second-generation biomass and other lignocellulosic feedstocks would be beneficial in this event. On the other hand, it is argued that PET bottles are more efficient with regard to feedstock supply.

Avantium’s PEF is also being used in the development of Carlsberg Group’s Generation 2.0 Fibre Bottle and packaging for LVMH beauty brands such as Givenchy Parfums and Guerlain.

Earlier this year, Avantium was granted approval to build a flagship plant to produce furandicarboxylic acid (FDCA), providing them with the ‘main building block’ behind the creation of PEF.

Source:

https://packagingeurope.com/news/avantiums-plant-based-pef-reduces-co2-emissions-in-bottle-production-claims-nova-institute

Categories
News & Updates

Unilever launches new Domestos bleach bottles made from 50% recycled plastic

Unilever’s homecare brand Domestos has re-launched its core bleach range in new bottles made from 50% post-consumer recycled plastic (PCR).

The brand has moved its UK 750ml bleach range to use recycled plastic, which it says will save 1,505 tonnes of virgin plastic per year. According to Unilever, the new Domestos bottles use high-quality recycled resin to ensure the bottle is strong and durable, while also enabling the incorporation of recycled plastic into the coloured bottles without compromising on the distinct colour and quality of the packaging.

With plastic waste a top environmental concern for shoppers, Domestos is communicating the move with new front-of-pack labelling. In addition, all the bottles include an On-Pack Recycling Label (ORPL) ‘Cap On Recycle’ logo to support more consumers to recycle them.

Claire Racklyeft, Home & Hygiene category lead at Unilever UK&I, comments: “Our Domestos bleach bottles are already recyclable, but incorporating recycled plastic into a bottle made for bleach has been challenging.

“It was important that we maintained the distinct look and feel of our bottles, so our packaging and factory teams have worked very closely with our suppliers and partners to ensure consistency of material and bottle quality.

“Fully recyclable and now incorporating post-consumer recycled plastic, our Domestos bleach bottles are helping to keep plastic in packaging – where it is valuable – and out of the environment. We believe this is a first for bleach bottles in the UK, so it’s a great innovation and one we’re very proud of. We’re already working towards bottles made with 100% recycled plastic.”

The move by Domestos is part of Unilever’s wider global packaging commitment, which includes the aims of halving the company’s use of virgin plastic by reducing its absolute use of plastic packaging by more than 100,000 tonnes by 2025.

Source:

https://packagingeurope.com/news/unilever-launches-new-domestos-bleach-bottles-made-from-50-recycled-plastic/8617.article

Categories
News & Updates

Could This Food Sensor Replace ‘Best By’ Date Codes?

Could This Food Sensor Replace ‘Best By’ Date Codes?

Low-cost sensors from PragmatIC promise accurate, consumer-readable expiration information for packaged foods via a smartphone app.

To determine whether a food is safe to eat or not, consumers usually turn to printed or labeled “Best By” or “Use Before” date codes, which are unprecise if not unreliable.

There must be a smarter way. Thanks to advances in technology, there is: science-based,  data-backed sensors engineered and customized to a specific packaged food.

Helping lead brands, retailers, and consumers into a bold new era of increased food safety and reduced food waste is PragmatIC Semiconductor, an innovator of ultra, low-cost flexible integrated electronics that enable connected intelligence in everyday items.

Based in the UK and with partners and customers around the world, including North America, the company believes the technology can make a real difference in helping brands and consumers reduce food waste, which is a major contributor to greenhouse gas emissions.

According to a 2021 EPA study, in the US alone, yearly food loss and waste totals 170 million metric tons of carbon dioxide equivalent equal to the annual carbon emissions of 42 coal-fired power plants.

Joshua Young, PragmatIC’s circular economy lead, provides details in this interview.

PragmatIC-Joshua-Young-Food-Sensors-PQ1.png

What’s the basic proposition?

Young: We use our technology to improve the world around us by enabling a new approach to electronics that makes it viable for any object to become smart and connected.

Food waste is a huge problem, with more than a third of the food produced for human consumption wasted, a large portion of which is at retail or at home.

By adding our technology to food packaging, it could be possible to measure conditions such as temperature or humidity to dynamically determine the product status — giving retailers and consumers the confidence to extend product use.

Comment on how the technology is used for packaged food.
Young:
 By adding measurement intellectual property (IP) to our existing near-field communication (NFC) and radio-frequency identification (RFID) technologies, we can integrate various sensors and wirelessly transfer measurement data to a reader in real-time.

When placed inside of the food packaging you can measure the environmental conditions, which tells you a lot about the product itself. This data can then be compared to a wider data set/model for the specific product and analysed to determine a dynamic use by date.

Image courtesy of PragmaticIC SemiconductorPragmatIC-Food-Sensor-Food-waste-FlexIC image-450w.png

Please describe the sensor.
Young:
 PragmatIC’s flexible integrated circuits (ICs or chips) are known as FlexICs and are thinner than a human hair. We work with partners to integrate this technology into a label with the antenna and sensor.

The FlexIC is incorporated into an inlay/tag that’s embedded into or behind a packaging label.

Our FlexICs are highly flexible and robust —they are not damaged during packaging or labelling.

What does it replace or improve upon?
Young:
 Historically, use-by and best-before dates have been hugely conservative. They are usually based off the date a product was harvested or produced. Many retailers are completely removing best before or use by dates on certain products to help tackle food waste, however this isn’t feasible for all products. There must be a smarter way.

How does it benefit brand owners and retailers?
Young:
 All retailers discount products that are reaching their use by date to maximise profitability and minimise operational overheads. By being better informed of the quality and life of products, retailers can maintain prices for longer, sell a percentage of product and therefore reduce waste.

How does it benefit consumers?
Young:
 Consumers can confidently know if a food product is safe to eat, extending its potential use rather than being wasted. It is also possible for consumers to access recipe ideas or find out more about ingredients.

With increased automation coming to the retail experience, you can imagine how Electronic Shelf Labels could be used to automatically adjust pricing based on the products’ condition.

“Our focus has been on fresh meat products such as pork or chicken because there is significant opportunity to reduce waste.”


What foods does it work with?
Young: Our focus has been on fresh meat products such as pork or chicken because there is significant opportunity to reduce waste. You can imagine it is unrealistic to remove use-by dates altogether. With the value and cost of products also being higher, there is a clearer case for adopting digital technologies. We expect the scope of products to expand as we integrate with other types of sensors and the data models are generated.
How is the sensor customized to the specific product?

Young: We know that throughout product life certain changes in environmental properties can be corelated to the freshness and degradation of the product. These properties are measured on an item-level at the point the packaging is sealed, through the supply-chain and in the retail store.
What’s required for a brand owner to use it?
Young:
 Most retailers already used ruggedised handheld barcode readers that are NFC enabled. They would require access to the software platform and apply the labels to their products.

“What makes our technology different is a significantly lower price point, lower carbon footprint to manufacture, and flexible form factor.”

How much does it cost or what’s the business case justification?
Young:
 Although similar capabilities have previously been possible, we tip the business case to make it viable to add to every package and are targeting just a few pennnies.  What makes our technology different is a significantly lower price point, lower carbon footprint to manufacture, and flexible form factor.

What’s the commercial status?
We are currently working in a UKRI funded project called SecQuAL (Secure Quality Assured Logistics for Digital Food Ecosystems), a two-year project where we are working closely with leading UK suppliers and retailers to test and demonstrate the technology across different products and use cases. The future is exciting, and we are accelerating our work towards initial deployments in 2023.

Comment on your work with BlakBear that we detailed in a 2020 feature.
Young: 
Our partnership with Blakbear continues to grow and we are working with them in the SecQuAL project. We are integrating with their low-cost sensors and leveraging their expertise and data models.

Source:

https://www.packagingdigest.com/smart-packaging/could-food-sensor-replace-best-date-codes