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News & Updates Sustainability

Successful commercialization of shrink films using recycled plastic announced by Dow and Plastigaur

Dow has today announced the first large-scale commercial use of its AGILITY CE resin, made with 70% recycled plastic. Plastigaur, a film converter based in Spain, is using the resin in its collation shrink film, typically used in the transportation of cans or PET bottles.

The resin is based on low-density polyethylene (LDPE) into which post-consumer recycled (PCR) material from shrink film is incorporated without, Dow says, sacrificing material quality and functionality in the final application.

Initially introduced in late 2019, AGILITY CE is Dow’s first post-consumer recycled (PCR) product offering, and the company says that it now has PCR product offerings in all its operating regions

Dow reports that the PCR content in the final shrink film developed by Plastigaur is 50%, which reportedly results in a carbon emissions reduction of 25%.

The company has also worked with Plastigaur to reduce the thickness of the film from 45 to 40 microns. By reducing the thickness while apparently maintaining the packaging functionality, Dow claims that the new solution enables an additional CO2 saving of 11%, while reducing overall environmental impact by 32%.

Agnieszka Godlewska, marketing manager for industrial and consumer packaging at Dow, comments: “By working in close partnership with Plastigaur, we’ve been able to accelerate our innovative PCR product offering, demonstrating a commercially viable solution that uses high-quality packaging made from recycled content.

“This is not a concept or a project anymore, this is reality. We’re excited to continue working with more partners across the value chain and pushing forward industry standards in post-consumer recycling offerings with the ultimate aim of reducing plastic waste and CO2 emissions.”

“We are very excited with the development of these new collation shrink films. They bring us, and the Brand Owners, closer to reaching our sustainability goals,” adds Luis Artola, managing director at Plastigaur.

“The integration of recycled materials can be a challenge, but the newest technologies and our experience in the industry enabled us to push the boundaries and we could not be prouder of the results.”

Source:https://packagingeurope.com/successful-commercialization-of-shrink-films-using-recycled-plastic-dow/

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Heinz to replace shrink wrap on multipack cans

Heinz has revealed a new paperboard solution that will replace the plastic shrink-wrap currently used on its multipack canned products.

The PEFC-certified paperboard used in the new ‘Heinz Eco-Friendly Sleeve’ is recyclable and reportedly comes from renewable and sustainably managed forests. Heinz says that the wrap design uses 50% less material than a fully enclosed wraparound box and 10% less than a traditional paperboard sleeve design.

The company also reports that the manufacturing and transport of its new sleeve are carbon-neutral, and that it has a nearly 20% lower CO₂ footprint compared to the equivalent shrink-wrap design.

The updated pack is available now across the Heinz Soups range as part of the “winter bundle” on Heinz to Home, and will be launching across all Heinz’s canned products and major retailers in the UK in Autumn 2021.

Jojo de Noronha, Kraft Heinz’s Northern Europe president, said: “Our packaging innovation team continues to work hard to develop further sustainable solutions across our business as we make a £25 million investment over three years to implement the infrastructure needed to ensure this roll-out is a success, which will be a win for the environment as well as shoppers across the UK.”

This latest news follows an announcement from Heinz in January last year that it was removing plastic shrink-wrap from multipacks of Heinz Soup, Beanz, and pasta across Tesco stores in the UK.

Heinz also claims to have made its recyclable steel cans lighter over the years, through continued investment in the way in which they are designed.

The company is also working on broader sustainability initiatives, such as a partnership with waste-free online shop Loop to collect, clean and refill used Heinz Tomato Ketchup glass bottles. Heinz Europe says that it is also on track to deliver its first “circular” Tomato Ketchup squeezy bottle to the market in 2021, a year ahead of plan, which can be made back into food-grade packaging.

Source:https://packagingeurope.com/heinz-replaces-shrink-wrap-on-multipack-cans/

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News & Updates Sustainability

PakTech reveals child-resistant CBD packaging made from recycled HDPE

PakTech is announcing the release of its latest packaging innovation for the CBD beverage market. PakLock, made from the same recycled and recyclable HDPE as PakTech’s multipacks, is a child-resistant cap designed for CBD-infused beverages.

The new packaging is designed to be a safe, secure, and simple solution to allow adults to enjoy their CBD-infused beverages worry-free while ensuring the safety of children.

Developed by PakTech’s engineering team, PakLock is aimed at the growing cannabidiol beverage market.

According to a recent report from Cannabis Business Plan: “The current market size for CBD in Europe is about €450 million, representing 31% of the global CBD oil market share, second only to North America with a market share of 40%.”

The solution seeks to provide a cost-effective solution to child-resistant packaging needs that is easy to apply, fits on all standard 202-260 aluminum can formats, and is removable by adults.

“With the cannabis extract market growing rapidly across the world, we started to receive inquiries about whether we had any child-resistant or tamper-evident packaging,” said Lloyd McGriff, director of sales at PakTech. “That was when we realized we could leverage our experience from our PakTech can carriers and meet this new market need.”

Source https://packagingeurope.com/paktech-reveals-child-resistant-cbd-packaging-made-from-recycled-hdpe/

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News & Updates Sustainability

Mondi reveals three recyclable packs for Orkla’s vegan Tex-Mex range

Mondi has created three recyclable packaging products for a brand-new range of vegan products from food manufacturer Orkla.

The branded consumer goods company worked closely with Mondi to create the packs for the Swedish launch of its Frankful plant-based Tex-Mex range – soft tortilla wraps, tortilla crisps, and taco spices.

Each solution has been designed with the aims of providing premium product freshness for consumers and ensuring a standout appearance on the shelf for retailers. Mondi also says that it was able to support Orkla’s sustainability agenda, which includes launching healthier food products, reducing food waste, and offering environmentally friendly choices

Soft tortillas will be one of the first food products to be packaged in Mondi’s BarrierPack Recyclable solution, which uses a high-barrier, lightweight mono-material and a reclose tape to keep the food fresh in its original packaging.

Meanwhile, Orkla’s spice mix will be packaged in a paper-based laminate, created from FSC-certified paper and a film made from renewable resources. According to Mondi, the high paper content ensures suitability for Swedish recycling paper streams.

The company says that the tortilla crisps will be kept crunchy and fresh in its metal-free high-barrier laminate, which makes it recyclable. This solution reportedly eradicates the need to include a metallised layer while retaining crispness and avoiding grease leakage.

Commenting on the launch of the partnership, Thomas Kahl, Mondi’s EcoSolutions project manager, said: “Our aim is to work closely with our valued partners through our customer-centric approach, EcoSolutions, in order to create sustainable packaging that works for the products, the customer and the environment.

“The challenge with Frankful was to find a solution that would ensure recyclable packaging materials while offering the required functionalities such as barrier protection, and still run on the existing machines at full speed.”

Åsa Gisel, marketing manager at Orkla Foods Sweden, added: “As a market-leading consumer goods company distributing across the Nordic region, we are committed to meeting the UN’s sustainable development goals – and as responsible sourcing is a key point in our strategy, Mondi has provided invaluable support to create improved sustainable packaging. The Frankful range offers consumers fresh, climate-smart Taco meal products that look good and of course, taste delicious.”

Source https://packagingeurope.com/mondi-reveals-three-recyclable-packs-for-orkla-vegan-tex-mex-range/

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ULMA develops leak-proof poultry pack

With the aim of addressing demand from the high-volume poultry processing sector for leak-proof packaging that uses less material, ULMA has revealed a new product: Tight-Chicken.

Developed using the company’s vertical bagmaker machines and based on its existing Tight-Bag air extraction method, the new Tight-Chicken innovation removes air from the pack without perforating it.

According to ULMA, this process reduces the amount of plastic used per pack and removes the need for metal clips traditionally used when packaging poultry, while also preventing leaks and contamination and enhancing the product’s visual appeal.

The company also says that Tight-Chicken achieves speeds of up to 35 packages per minute and guarantees the product’s weight remains unchanged. This reportedly ensures an unchanged sale price and means that no further packaging is required at the point of sale.

“The poultry sector is under more pressure than ever before to reduce operational costs and minimise waste, but clearly hygiene standards cannot be compromised in pursuit of this aim,” says Steve Brooks, vertical packaging specialist at ULMA Packaging UK.

“Tight-Chicken was developed with these two priorities in mind – it reduces packaging required while ensuring a leak-proof solution from the distribution chain, to store, to the customer’s home.

“On top of this, the Tight-Chicken innovation, which is available with ULMA’s VTI 400, VTI 500 and VTI 600 vertical bagmakers, can be synchronised with either a fully-automatic chicken conveyor belt system or a semi-automatic set-up with manual loading. In turn, this allows for more efficient operational processes for poultry processors.”

source https://packagingeurope.com/ulma-develops-leak-proof-poultry-pack/

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News & Updates Sustainability

New range of mono-material closure systems made from wood revealed by Quadpack

International beauty packaging manufacturer and provider Quadpack has unveiled Woodacity – a new range of closure systems for fragrance packs, each cap crafted from a single piece of sustainably-sourced wood.

“Our experts have effectively mechanised wood,” said Quadpack’s head of categories, Pierre-Antoine Henry. “Woodacity elevates this natural material beyond the aesthetic, to become a fully-functional component of a beauty packaging solution. This full-wood innovation is the first of its kind, bringing sustainable added value to beauty brands.”

Quadpack claims that its new closure solutions offer the same functional properties and stability as plastic, along with the qualities of wood. In addition, the designs of the products obviate the need for a plastic insert, making them mono-material structures.

Three systems are available, all made in Europe at the Quadpack Wood factory, using wood sourced from what the company describes as “sustainably managed forests.” ‘Solo Snap’ is a globally patented snap-on cap, with a unique pattern of interior ribs and a secure ‘click’ closure. Meanwhile, ‘Solo Push’ is a friction-fit cap that closes the pack with a smooth push gesture.          

The last member of the range, Solo Turn, is a thread cap with a screw closure, which matches with Quadpack’s Regula Glass jar, also made in Europe.

Woodacity was conceived following a two-year research and development project to turn wooden fragrance caps into working packaging components. A team of designers, engineers, and technicians investigated the material in different conditions, shapes, and combinations at Quadpack Wood, to achieve the first three closure systems available today. The company says that more variants are currently under development

source https://packagingeurope.com/new-range-of-mono-material-closure-systems-made-from-wood-revealed-by-quadpack/

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News & Updates Sustainability

Mondi expands e-commerce portfolio with recyclable BCoolBox

Mondi has introduced its latest e-commerce innovation – a recyclable corrugated packaging solution to keep perishable food cool while in transit.

According to the company, the solution uses thermo-insulation to keep food chilled below 7C for up to 24 hours without using a cooling truck. Inner corrugated panels enclose the shipment from all sides, reportedly providing “enhanced insulation.”

Meanwhile, the pack is made from 100% recycled material, is recyclable, and gives users the ability to use different cooling agents.

For reasons concerning consumer safety, the COVID-19 pandemic has boosted the e-grocery sector. PWC reports that, during the 2020 European lockdown, 28% of people in urban areas used online shopping as their main channel for buying groceries – a 10% increase compared to before the pandemic

Furthermore, 80% of European consumers who started buying groceries online say that they plan to continue doing so.

“We are proud to introduce a reliable solution that is proven to handle all the challenges that online food retailers face. After having tested various scenarios, we came up with a formula for the perfect composition. BCoolBox means cooling trucks are no longer needed to transport food and we can play our part in reducing food waste,” says Sofia Backstrom, product innovation manager for e-commerce at Mondi.

“Our approach is to listen to our customers and evaluate their needs along the entire supply chain. Our aspiration is to create packaging for the e-commerce sector that is sustainable by design. This corrugated packaging solution expands our wide offer for the online food shopping market,” adds Tarik Aniba, sales and marketing director for corrugated solutions at Mondi.

https://packagingeurope.com/mondi-expands-e-commerce-portfolio-with-recyclable-bcoolbox/

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Smarties moves all pack formats into recyclable paper

Confectionery brand Smarties will be packaged in paper-based materials and moving away from plastic.

The Nestlé-owned brand will switch 90% of its products, as 10% is already packed in paper packaging. Nestlé added that the move will remove around 250 million plastic packs sold worldwide every year.

Sharing bags, multipacks and large hexatube formats will be made from coated paper, paper labels or cartonboard.

Alexander von Maillot, global head of confectionery at Nestlé, said: “Moving Smarties packaging to recyclable paper is one of our key sustainable packaging initiatives in the confectionery category. It is a further step in realising Nestlé’s ambition to make all of our packaging recyclable or reusable by 2025 and to reduce our use of virgin plastics by one third in the same period.”

Louise Barrett, head of the Nestlé confectionery product technology centre in York, added:  “Developing safe and convenient paper-based solutions for Smarties has required the pioneering of new materials and testing by Nestlé packaging experts at our R&D centre for confectionery in York and at the Swiss-based Institute of Packaging Sciences. We adapted our existing manufacturing lines to allow for the careful handling that is required for paper, while also ensuring recyclability across all new formats.”