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EU beverage packaging aims to be fully circular by 2030

UNESDA Soft Drinks Europe pledges that EU[1] beverage packaging[2] will be fully circular by 2030.

Launching its Circular Packaging Vision 2030, the industry commits that by 2025 its packaging will be 100% recyclable and its PET bottles using 50% recycled content. It ambitions that by 2030, its PET bottles will be made from 100% recycled and/or renewable PET, where technically and economically feasible. It also pledges that more than 90% of its packaging will be collected and that it will use more refillable packaging. These actions, says UNESDA, are directly contributing to the EU circular economy transition and surpassing EU targets set out in legislation. 

“Our goal is that beverage packaging achieves full circularity and is recognised as a resource in a circular economy: it has value, is recyclable, is collected and used as recycled content,” said Ian Ellington, UNESDA president and SVP and Chief Category Officer, PepsiCo Europe. “We believe that packaging is a resource that should never be wasted and are taking numerous actions to achieve full circularity and support the European Commission’s agenda of accelerating the transition towards a green economy.”

A circular packaging is designed to contain recycled content, is recyclable and possibly also reusable; it is therefore part of a circular economy where the waste management and recycling infrastructure allows it to be widely collected, recycled and reused.

UNESDA says its members will deliver their Vision through these three equal pillars of circularity:

Collect: striving to achieve closed-loop collection of beverage packaging supporting:

  • Creation of closed-loop beverage packaging collection and recycling systems to accelerate achievement of the target of at least 90% collection of all its packaging by 2030[3]
  • Wider introduction of well-designed Deposit Return Schemes (DRS) for PET, aluminium cans and other materials (depending on the local situation) when 90% collection by existing Extended Producer Responsibility systems is not achievable.

Recycle: using only packaging that is circular by design and boosting uptake of rPET in beverage packaging to deliver:

  • By 2025:
  • Beverage packaging (plastic, metal, glass) will be 100% recyclable
  • All soft drinks PET bottles will contain a minimum average of 50% rPET
  • By 2030: The ambition is for PET bottles to be made from 100% recycled and/or renewable material if technically and economically feasible – thereby moving away from fossil fuel sources.

Reduce and reuse: reducing the sector’s packaging footprint and increasing the use of refillable packaging:

  • Aiming to use more refillable packaging by 2030 compared with 2020[4]
  • Studying the best environmental and economic pathway to increase use of refillable models.

Innovation is at the heart of circularity and the sector will continue investing in recycling technologies – including enhanced recycling – to improve their efficiency and financial performance. By combining mechanically recycled PET, enhanced recycled PET and renewable PET it is possible to reduce the carbon footprint of packaging and deliver products in a safe and sustainable packaging.

Europe’s soft drinks industry says it fully supports the EU ambition of making Europe the world’s first climate-neutral continent by 2050 and building a European circular economy – including packaging circularity.

To deliver its Vision, the sector will need coherent support from EU authorities and national governments including:

  • long-term perspective and legal certainty as well as protecting the single market;
  • a well-functioning secondary raw materials market that gives the soft drinks sector access to sufficient high quality rPET in order to meet its obligations under EU law, without compromising on safety standards and avoiding downcycling;
  • increased investment in waste management and recycling infrastructure;
  • an EU framework enabling innovative recycling technologies;
  • EU minimum requirements for new DRS across Europe
  • clear definitions of recyclability that foster innovation and investment.

“Our Circular Packaging Vision 2030 demonstrates that Europe’s soft drinks industry wants to continue to be a part of the solution,” concluded Ellington. “Circularity works and we are ready to make long-term investments in supporting and accompanying the transition to ensure that none of our packaging ends up as litter.”


[1] EU + Norway, Switzerland and UK

[2] Primary packaging corresponds to beverage containers (eg. PET bottles), caps and labels. Secondary plastic packaging is everything intended to protect not only the product, but also primary packaging which is often that most visible to the consumer in retail displays.  The most common examples of secondary packaging include cardboard cartons, cardboard boxes and cardboard/plastic crates.

[3] In EU law only PET beverage bottles have a 90% collection for recycling target. Aluminium (as a general material, not just cans) has a 60% recycling target by end of 2030 and glass (as a general material not just bottles) has a 75% recycling target by end of 2030

[4] Current share for each packaging at EU level: PET 68% – 64% non-refillables, 4% refillables; Glass 7% – 3% non refillables, 4% refillables; Aluminium: 17%, no refillable

Source:https://packagingeurope.com/eu-beverage-packaging-aims-to-be-fully-circular-by-2030

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Coca-Cola announces European trial for paper bottle prototype

Coca-Cola is set to launch a European trial for its recently announced first-ever paper bottle prototype.

The solution has been developed through a partnership between scientists at the Coca-Cola Research and Development Laboratories in Brussels and The Paper Bottle Company (Paboco).

The technology developed by Paboco is designed to create recyclable bottles made of sustainably-sourced wood that are capable of resisting liquids, CO2, and oxygen, and are suitable for liquid goods such as carbonated and still drinks, beauty products, and more. 

The current prototype consists of a paper shell with a recyclable plastic lining and cap made from 100% recycled PET. However, the company’s ultimate goal is to produce a bottle that can be recycled as paper.

“The trial we are announcing today is a milestone for us in our quest to develop a paper bottle”, said Daniela Zahariea, director of technical supply chain and innovation for Coca-Cola Europe.

“People expect Coca-Cola to develop and bring to market new, innovative and sustainable types of packaging. That’s why we are partnering with experts like Paboco, experimenting openly and conducting this first in-market trial. It’s part of delivering on our World Without Waste commitments.”

The trial is scheduled to take place in the second quarter of this year and will involve the company’s plant-based AdeZ drink being offered to 2,000 consumers in Hungary, through a partnership with Kifli.hu – one of Hungary’s fastest growing online grocery retailers.

Stijn Franssen, R&D packaging innovation manager, adds: “This trial will provide us with invaluable insight and feedback. We will get to see how the paper bottle prototype performs as packaging and what consumers think and feel about it. 

“This is an exciting step forward for us, as it means we’re out of the lab and into the real world. So for the first time, consumers will actually be drinking one of our products from a potentially new type of paper packaging.”

This move marks a further step in fulfilling The Coca-Cola Company’s global vision of achieving a “World Without Waste”, in which the company has pledged to ensure all of its packaging is collected, recycled, or re-used by 2030.

Source:https://packagingeurope.com/coca-cola-announces-european-trial-for-paper-bottle-prototype/

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Coca-Cola continues transition to 100% rPET bottles

The Coca-Cola Company has announced it is to transition a selection of plastic bottles across the portfolio to 100% recycled plastic (rPET) material.

The total portfolio approach, which includes a new sip-sized bottle, aims to reduce the use of new plastic by more than 20% compared to 2018 – a 10,000 metric ton reduction in GHG emissions annually.

The initiative excludes bottle caps and labels.

The new sip-sized Coca-Cola bottles will launch initially in the USA in an all-new, 13.2oz (390ml) bottle made from 100% recycled material – conveniently sized in a more sippable package while reducing use of new plastic.

In an effort to optimize the package for recycling, all Sprite packaging will transition to clear packaging by the end of 2022. Clear packaging makes it easier for bottles to be recycled and remade into new bottles.

Additionally, 20oz bottles made with 100% recycled material will be available across Coca-Cola trademark and Diet Coke in some US states, while Dasani will launch 20oz (590ml) bottles made with 100% recycled material next month.

Smartwater will introduce 20oz bottles made with 100% recycled material in the US in July, while also introducing a resealable and reusable 18oz aluminum bottle in California and Florida this month.

Furthermore, Coca Cola is launchest its largest ever on-package reducing waste messaging effort; each new 13.2oz rPET package will feature a “Recycle Me Again” message on the label to inspire consumers.

Source:https://www.packagingnews.co.uk/news/environment/coca-cola-100-rpet-09-02-2021

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Successful commercialization of shrink films using recycled plastic announced by Dow and Plastigaur

Dow has today announced the first large-scale commercial use of its AGILITY CE resin, made with 70% recycled plastic. Plastigaur, a film converter based in Spain, is using the resin in its collation shrink film, typically used in the transportation of cans or PET bottles.

The resin is based on low-density polyethylene (LDPE) into which post-consumer recycled (PCR) material from shrink film is incorporated without, Dow says, sacrificing material quality and functionality in the final application.

Initially introduced in late 2019, AGILITY CE is Dow’s first post-consumer recycled (PCR) product offering, and the company says that it now has PCR product offerings in all its operating regions

Dow reports that the PCR content in the final shrink film developed by Plastigaur is 50%, which reportedly results in a carbon emissions reduction of 25%.

The company has also worked with Plastigaur to reduce the thickness of the film from 45 to 40 microns. By reducing the thickness while apparently maintaining the packaging functionality, Dow claims that the new solution enables an additional CO2 saving of 11%, while reducing overall environmental impact by 32%.

Agnieszka Godlewska, marketing manager for industrial and consumer packaging at Dow, comments: “By working in close partnership with Plastigaur, we’ve been able to accelerate our innovative PCR product offering, demonstrating a commercially viable solution that uses high-quality packaging made from recycled content.

“This is not a concept or a project anymore, this is reality. We’re excited to continue working with more partners across the value chain and pushing forward industry standards in post-consumer recycling offerings with the ultimate aim of reducing plastic waste and CO2 emissions.”

“We are very excited with the development of these new collation shrink films. They bring us, and the Brand Owners, closer to reaching our sustainability goals,” adds Luis Artola, managing director at Plastigaur.

“The integration of recycled materials can be a challenge, but the newest technologies and our experience in the industry enabled us to push the boundaries and we could not be prouder of the results.”

Source:https://packagingeurope.com/successful-commercialization-of-shrink-films-using-recycled-plastic-dow/

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Heinz to replace shrink wrap on multipack cans

Heinz has revealed a new paperboard solution that will replace the plastic shrink-wrap currently used on its multipack canned products.

The PEFC-certified paperboard used in the new ‘Heinz Eco-Friendly Sleeve’ is recyclable and reportedly comes from renewable and sustainably managed forests. Heinz says that the wrap design uses 50% less material than a fully enclosed wraparound box and 10% less than a traditional paperboard sleeve design.

The company also reports that the manufacturing and transport of its new sleeve are carbon-neutral, and that it has a nearly 20% lower CO₂ footprint compared to the equivalent shrink-wrap design.

The updated pack is available now across the Heinz Soups range as part of the “winter bundle” on Heinz to Home, and will be launching across all Heinz’s canned products and major retailers in the UK in Autumn 2021.

Jojo de Noronha, Kraft Heinz’s Northern Europe president, said: “Our packaging innovation team continues to work hard to develop further sustainable solutions across our business as we make a £25 million investment over three years to implement the infrastructure needed to ensure this roll-out is a success, which will be a win for the environment as well as shoppers across the UK.”

This latest news follows an announcement from Heinz in January last year that it was removing plastic shrink-wrap from multipacks of Heinz Soup, Beanz, and pasta across Tesco stores in the UK.

Heinz also claims to have made its recyclable steel cans lighter over the years, through continued investment in the way in which they are designed.

The company is also working on broader sustainability initiatives, such as a partnership with waste-free online shop Loop to collect, clean and refill used Heinz Tomato Ketchup glass bottles. Heinz Europe says that it is also on track to deliver its first “circular” Tomato Ketchup squeezy bottle to the market in 2021, a year ahead of plan, which can be made back into food-grade packaging.

Source:https://packagingeurope.com/heinz-replaces-shrink-wrap-on-multipack-cans/

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PakTech reveals child-resistant CBD packaging made from recycled HDPE

PakTech is announcing the release of its latest packaging innovation for the CBD beverage market. PakLock, made from the same recycled and recyclable HDPE as PakTech’s multipacks, is a child-resistant cap designed for CBD-infused beverages.

The new packaging is designed to be a safe, secure, and simple solution to allow adults to enjoy their CBD-infused beverages worry-free while ensuring the safety of children.

Developed by PakTech’s engineering team, PakLock is aimed at the growing cannabidiol beverage market.

According to a recent report from Cannabis Business Plan: “The current market size for CBD in Europe is about €450 million, representing 31% of the global CBD oil market share, second only to North America with a market share of 40%.”

The solution seeks to provide a cost-effective solution to child-resistant packaging needs that is easy to apply, fits on all standard 202-260 aluminum can formats, and is removable by adults.

“With the cannabis extract market growing rapidly across the world, we started to receive inquiries about whether we had any child-resistant or tamper-evident packaging,” said Lloyd McGriff, director of sales at PakTech. “That was when we realized we could leverage our experience from our PakTech can carriers and meet this new market need.”

Source https://packagingeurope.com/paktech-reveals-child-resistant-cbd-packaging-made-from-recycled-hdpe/

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Mondi reveals three recyclable packs for Orkla’s vegan Tex-Mex range

Mondi has created three recyclable packaging products for a brand-new range of vegan products from food manufacturer Orkla.

The branded consumer goods company worked closely with Mondi to create the packs for the Swedish launch of its Frankful plant-based Tex-Mex range – soft tortilla wraps, tortilla crisps, and taco spices.

Each solution has been designed with the aims of providing premium product freshness for consumers and ensuring a standout appearance on the shelf for retailers. Mondi also says that it was able to support Orkla’s sustainability agenda, which includes launching healthier food products, reducing food waste, and offering environmentally friendly choices

Soft tortillas will be one of the first food products to be packaged in Mondi’s BarrierPack Recyclable solution, which uses a high-barrier, lightweight mono-material and a reclose tape to keep the food fresh in its original packaging.

Meanwhile, Orkla’s spice mix will be packaged in a paper-based laminate, created from FSC-certified paper and a film made from renewable resources. According to Mondi, the high paper content ensures suitability for Swedish recycling paper streams.

The company says that the tortilla crisps will be kept crunchy and fresh in its metal-free high-barrier laminate, which makes it recyclable. This solution reportedly eradicates the need to include a metallised layer while retaining crispness and avoiding grease leakage.

Commenting on the launch of the partnership, Thomas Kahl, Mondi’s EcoSolutions project manager, said: “Our aim is to work closely with our valued partners through our customer-centric approach, EcoSolutions, in order to create sustainable packaging that works for the products, the customer and the environment.

“The challenge with Frankful was to find a solution that would ensure recyclable packaging materials while offering the required functionalities such as barrier protection, and still run on the existing machines at full speed.”

Åsa Gisel, marketing manager at Orkla Foods Sweden, added: “As a market-leading consumer goods company distributing across the Nordic region, we are committed to meeting the UN’s sustainable development goals – and as responsible sourcing is a key point in our strategy, Mondi has provided invaluable support to create improved sustainable packaging. The Frankful range offers consumers fresh, climate-smart Taco meal products that look good and of course, taste delicious.”

Source https://packagingeurope.com/mondi-reveals-three-recyclable-packs-for-orkla-vegan-tex-mex-range/

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ULMA develops leak-proof poultry pack

With the aim of addressing demand from the high-volume poultry processing sector for leak-proof packaging that uses less material, ULMA has revealed a new product: Tight-Chicken.

Developed using the company’s vertical bagmaker machines and based on its existing Tight-Bag air extraction method, the new Tight-Chicken innovation removes air from the pack without perforating it.

According to ULMA, this process reduces the amount of plastic used per pack and removes the need for metal clips traditionally used when packaging poultry, while also preventing leaks and contamination and enhancing the product’s visual appeal.

The company also says that Tight-Chicken achieves speeds of up to 35 packages per minute and guarantees the product’s weight remains unchanged. This reportedly ensures an unchanged sale price and means that no further packaging is required at the point of sale.

“The poultry sector is under more pressure than ever before to reduce operational costs and minimise waste, but clearly hygiene standards cannot be compromised in pursuit of this aim,” says Steve Brooks, vertical packaging specialist at ULMA Packaging UK.

“Tight-Chicken was developed with these two priorities in mind – it reduces packaging required while ensuring a leak-proof solution from the distribution chain, to store, to the customer’s home.

“On top of this, the Tight-Chicken innovation, which is available with ULMA’s VTI 400, VTI 500 and VTI 600 vertical bagmakers, can be synchronised with either a fully-automatic chicken conveyor belt system or a semi-automatic set-up with manual loading. In turn, this allows for more efficient operational processes for poultry processors.”

source https://packagingeurope.com/ulma-develops-leak-proof-poultry-pack/

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New range of mono-material closure systems made from wood revealed by Quadpack

International beauty packaging manufacturer and provider Quadpack has unveiled Woodacity – a new range of closure systems for fragrance packs, each cap crafted from a single piece of sustainably-sourced wood.

“Our experts have effectively mechanised wood,” said Quadpack’s head of categories, Pierre-Antoine Henry. “Woodacity elevates this natural material beyond the aesthetic, to become a fully-functional component of a beauty packaging solution. This full-wood innovation is the first of its kind, bringing sustainable added value to beauty brands.”

Quadpack claims that its new closure solutions offer the same functional properties and stability as plastic, along with the qualities of wood. In addition, the designs of the products obviate the need for a plastic insert, making them mono-material structures.

Three systems are available, all made in Europe at the Quadpack Wood factory, using wood sourced from what the company describes as “sustainably managed forests.” ‘Solo Snap’ is a globally patented snap-on cap, with a unique pattern of interior ribs and a secure ‘click’ closure. Meanwhile, ‘Solo Push’ is a friction-fit cap that closes the pack with a smooth push gesture.          

The last member of the range, Solo Turn, is a thread cap with a screw closure, which matches with Quadpack’s Regula Glass jar, also made in Europe.

Woodacity was conceived following a two-year research and development project to turn wooden fragrance caps into working packaging components. A team of designers, engineers, and technicians investigated the material in different conditions, shapes, and combinations at Quadpack Wood, to achieve the first three closure systems available today. The company says that more variants are currently under development

source https://packagingeurope.com/new-range-of-mono-material-closure-systems-made-from-wood-revealed-by-quadpack/

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Mondi expands e-commerce portfolio with recyclable BCoolBox

Mondi has introduced its latest e-commerce innovation – a recyclable corrugated packaging solution to keep perishable food cool while in transit.

According to the company, the solution uses thermo-insulation to keep food chilled below 7C for up to 24 hours without using a cooling truck. Inner corrugated panels enclose the shipment from all sides, reportedly providing “enhanced insulation.”

Meanwhile, the pack is made from 100% recycled material, is recyclable, and gives users the ability to use different cooling agents.

For reasons concerning consumer safety, the COVID-19 pandemic has boosted the e-grocery sector. PWC reports that, during the 2020 European lockdown, 28% of people in urban areas used online shopping as their main channel for buying groceries – a 10% increase compared to before the pandemic

Furthermore, 80% of European consumers who started buying groceries online say that they plan to continue doing so.

“We are proud to introduce a reliable solution that is proven to handle all the challenges that online food retailers face. After having tested various scenarios, we came up with a formula for the perfect composition. BCoolBox means cooling trucks are no longer needed to transport food and we can play our part in reducing food waste,” says Sofia Backstrom, product innovation manager for e-commerce at Mondi.

“Our approach is to listen to our customers and evaluate their needs along the entire supply chain. Our aspiration is to create packaging for the e-commerce sector that is sustainable by design. This corrugated packaging solution expands our wide offer for the online food shopping market,” adds Tarik Aniba, sales and marketing director for corrugated solutions at Mondi.

https://packagingeurope.com/mondi-expands-e-commerce-portfolio-with-recyclable-bcoolbox/