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News & Updates Sustainability

GreenX Telemechanics develops edible plates as alternative to single-use plastics

KENYA – GreenX Telemechanics has developed edible cups and plates dubbed snackuit, offering a sustainable alternative solution to single-use plastics.

The firm has partnered with Sheryl Mboya (a Mt Kenya law student) who is the patent holder of snackuit, to develop innovations that aim to contribute to climate action.

Challenged by the deteriorating climatic conditions, this innovation seeks to eradicate single-use plastic by providing an environmentally safe and biodegradable alternative to plastic materials.

The alternative material is a derivative from a common food product and is safe for consumption by marine and land animals, birds, as well as human beings.

The material can be used to make plastic products such as disposable utensils which can be eaten upon completion of your meal.

Snackuit is prepared with ingredients that are high in fiber, magnesium, iron, manganese, amino acids, calcium, folic acid, essential fatty acids, omega-3 and omega-6, and antioxidants, and contains zero sweets, fats, or cholesterol.

“Snackuit is made using edible products. As such the end product is edible and can be consumed by all living organisms (human beings, plants, land and marine animals. It is free from allergies, cholesterol and is also sugar-free,” says Sheryl Mboya in an interview with the Daily Nation.

According to Mboya, the invention came amidst calls for climate action aimed at reducing plastic pollution in Kenya and across the world.

“Snackuit addresses the latter solution by offering a more sustainable and innovative alternative to plastic consumption and consequently plastic pollution,” she added.

On the targeted market, Mboya targets everyone and every industry that consumes plastics, “This is not limited to individual consumption of plastics.

“As such, we are honored to work with Kenya Airways through the Fahari Innovation Hub to oversee their change from plastic consumption within their business’ operations to a more sustainable alternative.”

The development of innovative alternatives to single-plastic has been on the rise following a directive by the Kenyan government to ban all single-use plastic bags in 2017.

This was preceded by the country’s decision to sign the Clean Seas initiative, making it one of the first African nations to commit to limiting plastic in its waterways.

Just like Mboya, Leila Siljeur, a Chemical Engineering student at Stellenbosch University (SU) in South Africa innovated edible straws in 2019.

She designed edible and environmentally friendly straws coming in three ranges; gelatine for regular straws, plants for vegan straws and fruit for the health variety

Demand for biodegradable packaging has been rising across the world, with Markets and Markets forecasting the global edible packaging market size is expected to grow from US$ 527 million in 2019 to US$679 million by 2025, at a CAGR of 4.3%.

Source:

https://www.foodbusinessafrica.com/greenx-telemechanics-develops-edible-plates-as-alternative-to-single-use-plastics/
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Metal packaging makes a splash in the new drinks categories

Crown reveals why metal packaging is trending and discusses the trends and challenges facing the beverage industry

Veronique Curulla, marketing and business development director at Crown Bevcan Europe & Middle East talks to Packaging Gateway about the trends and challenges driving today’s drinks market and why metal packaging is increasingly the format of choice.

The European beverage market today is continuing to adapt and evolve at an accelerated rate due to the pandemic. Just a few short years ago, the beverage landscape looked considerably different from what we see today. New and exciting drinks concepts are breaking through with increasing levels of success – provided they meet the stringent criteria of today’s more well-informed consumer base. 

Elements including health and wellness support are more important than ever before, particularly in light of the pandemic, which has further focused the minds of consumers on their own wellbeing, the sustainability of the products they buy and also new ways of consuming at home via e-commerce platforms.

Healthy drinks take the driver’s seat

A category that is seeing major growth is functional beverages. Some of these products may be defined as delivering tangible health benefits and improving performance energy. 

Some also claim to help alleviate stress, aid rest and improve mental health. For example, functional waters are enhanced through the addition of vitamins, minerals, fruits or vegetables – to deliver a wide range of perceived health benefits. This market alone is set to achieve a CAGR of 7.9% in the EMEA region between 2020 and 2025 , and many major brands are seeking entry, either through mergers and acquisitions or by launching new offerings to the market themselves. Seeing the huge focus on this area globally, there is a high chance that these products will become increasingly popular in the European market.

The growth of non-alcoholic beverages  

The mindfulness element is clearly having an impact on how people consume drinks, and this is particularly the case where alcohol is concerned. The non-alcoholic market is burgeoning and is predicted to grow at a CAGR of 4.95% to 2025 in terms of revenue. One brand that is leading the charge in new beverage options is Seedlip, which, in essence, has pioneered an entirely new drinks category with its non-alcoholic distillates.

Seedlip offers a rare flavourful and sophisticated alternative to spirits such as gin or vodka for example, and the company recently partnered with Crown to launch its RTD Seedlip and tonic cocktails in 25ml cans – a design that became a finalist at the Luxury Packaging Awards in November 2020. Nowadays, more brands are effectively seeking to offer more complex non-alcoholic alternatives, and the number of new products is flourishing.

The non-alcoholic beer category has also seen incredible growth – with the European market expected to reach a value of approximately $6bn by 2024. Brands such as craft brewer Brewdog have embraced the trend. Brewdog now produces alcohol-free versions of its iconic Punk IPA, Lost Lager and the entirely unique Nanny State. Today, it is rare for major beer brands not to have an alcohol-free option and the vast majority are available in cans. They are a convenient format for online shopping due to their robustness, provide good volume levels for sharing opportunities in the home, and also ensure the product reaches the consumer in the condition the brewer intended due to superior barrier qualities against both light and oxygen.

Finally, the US trend for hard seltzers is reaching the UK and is slowly making its presence felt across Europe’s shores. Often low in terms of alcohol by volume (ABV), they are also low in calories – which appeals to the health-conscious consumer looking to enjoy something different, outside of the soft drinks category – and many are suitable for a vegan diet, making them accessible to all of legal drinking age.

New categories equal new packaging formats

Packaging, of course, is a key element in the overall picture, and growth is steady. As it happens, new categories are mainly emerging housed in the design chameleon that is metal packaging, with its versatility in terms of form and sizing. Some of these new products are transforming the landscape as great alternatives for health-conscious consumers. From flavoured and enhanced waters, to natural tonics, alcohol-free beers and Ready-to-Drink products (RTD) – all are gaining a foothold.

Despite a period of uncertainty brought about by the pandemic, beverage cans have experienced a year of strength and appreciation, both in Europe and beyond. There is currently an estimated global demand of more than 350 billion units, solidifying the can’s position as the preferred format in both established and emerging markets. In North America alone, current growth rates are tracking above 6% – nearly double the rate observed between 2018 and 2019, while all European markets have also seen their can consumption market boom. GlobalData is predicting the consumption in units of beverage cans in Europe and the Middle East to grow at a CAGR of 3.5% to 2025, based on its Primary Packaging and Outers Volume with 5 Year Category Forecast data that was published in March last year (2021). 

The pandemic has certainly had a part to play in this growth, particularly as consumers look to packaging that is sustainable, but also provides a hermetic seal to external elements, which makes the products shelf-stable and extends their storage times. 

 Here are three key areas of focus that are leading brands to select metal packaging as a preferred option both today and looking into the future.

changing times and lifestyles drive new consumption habits

The focus on mindfulness today dictates that brands must consider every element of a product carefully – from its source ingredients to its packaging. Due to the current climate, consumers are spending most of their time at home, and many are becoming more focused on the environmental impact of the products they buy and their overall lifestyles. A healthy product packaged in an unsustainable packaging option is unlikely to appeal to a large swath of consumers, so metal continues to be a go-to option given its ability to more than tick the sustainability boxes.

As a result, metal remains the first choice for many brands looking for a dependable, multi-faceted option, with unequalled sustainable credentials, infinitely recyclable with zero loss of properties, and back on the shelves in as little as 60 days, regardless of design and ink selection. The increasing concerns over sustainability are even shaking some aspects of categories that were well settled in different formats. Basic products, such as packaged water, have been increasingly switching to cans in recent years, as metal packaging helps brands clearly stay on track with their commitment to the environment.

For example, Italian water brand WAMI has added a twist on this approach, aiming to turn the ordinary act of drinking water into something extraordinary by providing 100 litres of water to people who lack access to clean water every time a product is purchased.

Entering the market in July 2020, WAMI water is available in 0.44cl aluminium cans. A QR code, which is cleverly integrated into the design and decoration of the can, enables consumers to discover exact details of where their contribution has made a difference – sometimes identifying the individual family that received the water. Most live in isolated rural areas and need to walk long distances to retrieve drinkable water for the survival of their families.

Cans are seen as a given in consumers daily lives

For those looking to consume beverages on the go or out of home, cans are ideal as they offer convenience, robustness, and keep the beverage chilled for a longer period of time. This trend has been driven by the faster-paced lifestyles of the younger generation. In Turkey, for example, cold coffee gained ground with younger consumers in the mid-2000s, with the arrival of international retail chains, and it has taken off from there. These retailers experienced fast growth, encouraging Turkish brands to expand their own portfolios to capitalise on the trend. Today, it is estimated the local coffee market is being driven by over 61 chain companies.

On-the-go experiences were stymied by the Covid in 2020, however, the functionality and convenience elements will continue to remain a strong focus going forward, as many of the benefits enjoyed by consumers on the go can also be applied in the home. Portion control is also important when applied to the health and wellness trend, while those working from home, for example, may choose coffee in a can for an energy boost during the day.

Regardless of the current global situation, the beverage sector continues to expand and diversify through new and exciting sub-categories, and brands looking to strike the perfect balance in terms of packaging continue to select metal as the best all-round solution. Knowledgeable consumers are demanding far more than simply great-tasting beverages, and metal packaging’s ability to deliver effortless sustainability, design flexibility and on-the-go convenience ticks all of the boxes within a 21st-century lifestyle.

Source:

https://www.packaging-gateway.com/analysis/metal-packaging-makes-a-splash-in-the-new-drinks-categories/

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Nestlé strengthens sustainable packaging drive with new Starbucks capsules

Nestlé has announced that the Starbucks At Home by Nespresso coffee capsules are now made using 80% recycled aluminum – a first for the range. The move is designed to help Nestlé meet its 2025 ambition to make 100% of its packaging recyclable or reusable.

Aluminium is one of the most widely recycled materials in the world. Nestlé states that the benefit of using recycled aluminium is linked to the amount of energy saved in the production of aluminum and that it’s well suited to the circular economy.

Nicole Roos, business executive officer for beverages at Nestlé East and Southern Africa Region explains, “With every material we use to produce the capsules, we are committed to ensuring that none of our packaging ends up in landfill or as litter and aim to minimise the impact of our packaging on the environment.

“This includes advocating for adequate recycling infrastructure for coffee capsules regardless of the material used. In addition, aluminium can be re-melted and reused infinitely, giving it a second life.”

Preserving freshness, aromas

The recycled aluminum comes from a variety of sources including post-consumer scrap as well as scrap recovered during the production processes.

Using 80% recycled aluminium is not only better for the environment, but aluminum is also one of the best materials to keep freshness and protect the aromas of coffee, notes Nestlé, adding that it provides an exceptional barrier to oxygen, light and humidity and is therefore an excellent choice to protect volatile aromas and freshness for a long time.

“By using 80% recycled aluminum, we demonstrate the recyclability of aluminium and want to encourage our consumers to recycle their aluminium capsules. When you recycle the Starbucks At Home by Nespresso coffee capsules, you also help decrease the carbon footprint of your cup of coffee.

“This is a key aspect of the Nestlé ESAR RE initiative that focuses on three key pillars Rethink, Reduce and Repurpose to tackle sustainability issues,” concludes Roos.

The Starbucks At Home by Nespresso range is available in selected stores including Checkers, Pick n Pay, Spar and Makro as well as online platforms including Takealot, Checkers Sixty60 and Pick n Pay Online.

Source:

https://www.bizcommunity.com/Article/196/178/229722.html

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News & Updates

Consistently accurate coding for agrochemical products

Agrochemicals play an important role in global food production as they’re used to increase agricultural yields and protect crops from pests. However, because of their generally hazardous nature, operational logistics for their transportation and storage are particularly complex. Because of this, high-quality packaging coding is essential.

The continuous inkjet (CIJ) 9029 printer from Markem-Imaje, locally available from Pyrotec PackMark, is ideal for harsh conditions. It operates reliably, it’s easy to install, and its total cost of ownership is low. CIJ printers are ideal for printing onto HDPE, PET, and other bottle substrates because they offer superior print quality on rounded smooth surfaces. Additionally, accurate and consistent marking of batch codes and numbers, lot codes, and manufacture dates ensure brand owners remain within regulation guidelines.

For manufacturers who want a trustworthy printer that helps secure products with quality, cost-effective codes; assurance that equipment is easy to order, install, use, and maintain; and coding that can quickly be brought online, even after storage and in challenging environments, the 9029 is ideal.

Consistently accurate coding for agrochemical products
Consistently accurate coding for agrochemical products

Key benefits include:

  • Easy installation.
  • Quality, cost-effective coding.
  • The 9029 can be moved anywhere it’s needed thanks to its robust IP55 fully stainless-steel design.
  • Messages are easy to create and implement.
  • Creating and uploading codes is quick, thanks to its user interface and USB connection.
  • It’s easy to run and smart to operate. The M6’ all-in-one ink circuit runs for approximately 8,000 hours*, and the time it takes to change consumables is fully optimised. Changeover takes less than six minutes and no additional maintenance is needed.
  • This coder’s intuitive online guide makes managing daily coding highly efficient.

Print features include up to four lines of print at a speed of 4.4m/s, and font heights from 5 to 24 dots. Character heights range from 1.8 to 8.7mm with a wide array of character options. The message library stores up to 100 messages, and the WYSIWYG backlit blue screen offers an international operator interface with a choice of 31 languages.

*Recommended preventative maintenance procedure: 8,000 hours

Source:

https://www.bizcommunity.com/Article/196/178/230025.html

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Agrochemical labelling that helps keep products safer

Packaging for the agrochemical sector is crucial because fertilisers and pesticides are generally toxic. Advanced packaging, with excellent sealing abilities, help reduce the risk of accidental handling, storing, and transport damage. But how can the product’s label also help mitigate risks?

Agrochemical labels are governed by stringent legal requirements for product labelling because of their hazardous chemical compositions. It’s this information that ensures the product’s safe handling, storage, and usage.

However, with standard label solutions, the available space is normally too small for mandatory text such as dosage and storage instructions, contraindications, and product descriptions to be legible. The result is often information-cluttered primary packaging and a separate insert inside the product’s secondary pack.

Pyrotec PackMedia’s solution to this challenge is a multipage label that’s cost-effective and provides an extended area for information within the space normally used by an adhesive label.

Multipage labels are permanently secured to the product’s packaging for its entire usable life. This means that the label can’t be lost or accidentally discarded, as can happen with a separate leaflet. Having clear, detailed, information – including text, charts, and diagrams – attached directly onto the container is ideal for protecting personnel and consumers.

These multipage labels can also include special characteristics such as moisture resistance, high durability, and the ability to withstand harsh chemicals, extreme temperatures, and a variety of storage conditions. These are important attributes given the tough environment the containers often withstand in the agrochemical sector.

Another added benefit is cost-cutting. Multipage labels can be designed to include extensive information in multiple languages while eliminating the need for separate labels for each language. They streamline production and simplify the management of inventories and distribution channels.

In a nutshell, the benefits of using multipage labels for agrochemical products include:

  • Clear, legible on-pack guidelines that encourage the correct use of products and meet regulatory requirements.
  • Reproduced information in multiple languages that significantly extends on-pack communication.
  • Doing away with separate packaging, leaflets, or labels, particularly for a wide product range, to reduce the cost of packaging waste and inventory costs.
  • Automatic application because multipage labels are supplied on-reel and can be applied using standard labelling machinery. This results in uninterrupted production lines.

For more information about the benefits of multipage labels for agrochemical products, visit www.pyrotec.co.za.

Source:

https://www.bizcommunity.com/Article/196/178/230053.html

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Marks and Spencer introduces fiber-based tomato packs for UK recyclability boost

UK retailer Marks and Spencer (M&S) is unveiling recyclable packaging for its British collection of vine tomatoes. The packaging replaces a hard-to-recycle plastic sleeve with recyclable cardboard and a small amount of plastic film as part of the company’s target to make 100% of its food packaging “widely recyclable” by 2025. 

The design, created in collaboration with The Reflex Packaging Group, features “just enough film” to preserve the freshness of the tomatoes – three on-the-vine tomato varieties, Piccolo, Pomodolci and Capella – and still enable the pack to be recycled as cardboard at home.

In addition, M&S has installed recycling take-back stations in over 500 of its UK stores to make it easier for customers to discard soft plastics. Customers can use this service to drop-off products that are not generally collected by local authorities, including those purchased from stores other than M&S.

Consumer demands
Innova Market Insights found that 23% of UK consumers believe that food retail companies carry responsibility for the plastic crisis, and 13% would like to believe these companies can be instrumental toward solving it.

In line with this, Andrew Clappen, technical director at M&S Food, says that the company’s customers are “deeply concerned” about the environment and expect M&S to make its products more environmentally sustainable.

The new pack features just enough film to preserve the freshness of the tomatoes.He adds: “That’s why we’re exploring recyclable packaging alternatives for our products, which also help us to meet our plastic reduction targets.” 

According to M&S’s 2017 Family Matters Index, 64% of UK families are worried about the environment, and 56% are making an effort to educate themselves about their own environmental effects. 

Furthermore, 88% believe supermarkets should use recyclable packaging wherever feasible, and 37% have already changed the food they buy as a result of climate change.

Packaging reduction targets
The new design was inspired by traditional sandwich packaging and comes as part of M&S’ aim to make all its food packaging broadly recyclable by 2025.

The store also aims to eliminate one billion plastic food packaging units by 2027. The new tomato packing design uses 95% less plastic and is expected to save 8 million units by the end of the year.

The company recently relaunched Plan A, its environmental sustainability policy, with the goal of being a net zero Scope 3 business throughout its supply chain and goods by 2040.Consumers expect M&S to make its products as environmentally sustainable as possible.

Introducing alternatives
Last year, M&S adopted widely recyclable packaging for its Mandagold tangerines line, reducing around 748,000 pieces of plastic. It expects to introduce the same packaging alternative to other citrus lines later this year.

The company also removed best-before dates from over 300 fruit and vegetable products, representing 85% of its product offering. Estelle Herszenhorn explained to PackagingInsights that food with a best-before date can still be good to eat for days, weeks or months after the printed date.

This change was designed to encourage customers to throw away less edible food at home by using their judgment.

M&S’s “Fill Your Own” refilling trial was also expanded as British consumers’ demand for refilling containers in-store continued to grow. The scheme offers over 44 lines of packaging-free cupboard essentials including popular cereals, pasta, rice, lentils, confectionery, coffee, dried fruits and nuts.

The retailer said that with this scheme, all products offer better value per gram than the packaged alternatives and helped customers adapt to the new shopping concept by providing free recyclable paper bags to shoppers without containers.

Source:

https://www.packaginginsights.com/news/marks-and-spencer-introduces-fiber-based-tomato-packs-for-uk-recyclability-boost.html

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Permanent Medicinal Product Codes, Blockchain Backed Perfume, and Holographic Labels for Counterfeit Protection

Permanent Unique Code Helps Counterfeit Proof Products

Dusseldorf-based supplier of drug packaging solutions Gerresheimer has launched a traceability concept that it says will ensure complete transparency throughout the value chain and greater safety for the patient. The company says that clearly marked primary packaging helps to minimize the risk of costly and dangerous mix-ups when filling medicines. A unique code on the primary packaging that cannot be removed is also an important step on the way to a counterfeit-proof product. Gerresheimer also says that the codes are the key to connecting previously separate worlds in the value chain, and that thanks to the digital infrastructure for traceability, all downstream parties can link, analyze and share any data with the individual product unit. In the event of a drug recall, the link between the unique code of the primary packaging and the serialized medicine makes it possible to draw quick and precise conclusions about the affected product units.

Le Jardin Retrouvé's blockchain-backed perfumeLe Jardin Retrouvé’s blockchain-backed perfumeThePackHubBlockchain Technology Ensures Perfume Brand’s Authenticity

French perfume brand Le Jardin Retrouvé uses blockchain technology to guarantee its perfume’s authenticity. As sales grew rapidly in the Chinese market they realized there was a huge problem with counterfeiting and grey markets. To overcome these issues and to help reassure both customers and distributors they turned to blockchain technology supplied by French company Sorga. By scanning the QR Codes printed on the packaging, consumers get access to a large number of inviolable pieces of information tracing the origin and manufacturing of products. Then, once they have bought a product, they can subscribe with a code printed inside the pack to receive a certificate of ownership and be identified by the brand as the sole owner of the product. The platform is available in four languages, English, French, Chinese, and Spanish, but direct exchanges are automatically translated, so it can be used in any of the brand’s countries.

Caps & Closures' counterfeit-fighting holographic labelCaps & Closures’ counterfeit-fighting holographic labelThePackHubHolographic Security Labelling System Takes on Fakes

Australian manufacturer Caps & Closures has announced the launch of ID-Shield, a holographic security labelling system. Caps & Closures were mindful that many companies in food and beverage and the health and home products sectors are aware that fake products can undermine brands. Their ID-Shield solution is claimed to prevent the copying of a brand’s product labelling whilst adding a unique look that guarantees that consumers will recognize the product as genuine. ID-Shield is said to offer a cost-effective and integrated security functionality that is suitable for small production runs, or scalable to the largest of volumes. The company says that ID-Shield’s ‘jewel-effect’ hologram gives designers access to the entire rainbow of colors and holographic effects, all dynamically displayed in their respective logos, marketing messages or anti-counterfeit devices. They also say that ID-Shield gives an impressive visual stand out on the shelf and draws shoppers to products.

Learn more about ThePackHub’s Innovation Zone here.

Source:

https://www.packworld.com/design/package-design/article/22353356/thepackhub-companies-add-counterfeit-protection-and-security-through-package-innovation

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News & Updates Sustainability

What Brand Protection Method is Right for You?

Selling pharmaceuticals? Luxury goods? Foods or beverages? Match the appropriate anti-counterfeiting and brand authentication packaging technology to your product.

Accountability, authentication, and traceability have become essential buzzwords when it comes to operating a watertight supply chain in the modern business environment.

Businesses spanning multiple sectors are increasingly investing in systems that allow their products to be tracked at every single stage of the production process and provide end consumers with the reassurance that they are purchasing the actual product instead of a cheap — and potentially deadly — imitation.

While this has long been true for the highly regulated pharmaceutical sector — which sees serialization, or sophisticated track-and-trace technology as an essential weapon in the ongoing fight against counterfeit medicine — authentication is becoming an increasingly important tool for other sectors too. This is especially true of the luxury goods and food sectors which increasingly need to prove the provenance of their goods to increasingly savvy and demanding consumers.

However, for the uninitiated, authentication can seem daunting.

Images of next-generation technology — of Artificial Intelligence (AI) driven robots and vast warehouses churning out barcode-driven systems — might seem like something from the distant future. Nonetheless, authentication methods are something that the entire business community must increasingly be aware of, especially as we move into the technology-driven fourth industrial revolution era, or Industry 4.0.

Different markets are best served by different types of brand protection technologies, as shown in these three examples.Image courtesy of Lisa PiercePharma-barcodes-LPierce-photo-web.jpg

1. Serialization powered by regulation.

Pharmaceuticals are particularly vulnerable to counterfeiting — with alarming results. It is estimated that some 10% of pharma products worldwide are counterfeit, resulting in up to one million deaths each year. Furthermore, the global counterfeit drug market is estimated to exceed $75 billion, which is syphoned off legitimate businesses.

This, coupled with the fact that the pharmaceutical sector is one of the most heavily regulated sectors in the world, means that serialization and the pharmaceutical sector fit naturally together. Drug manufacturers are not able to function without watertight serialization systems that provide an essential safety net.

Governments across the world quite rightly understand that absolutely nothing can be left to chance when it comes to the production of pharmaceuticals and medical equipment which are designed to enhance and even save the lives of the population.

The pharmaceutical market has, therefore, put serious effort into doing all it can to protect those of us who rely on medicines for a better quality of life. For example, in the United States, all pharmaceutical companies selling prescription drugs are required to serialize each drug unit to aid tracking from manufacturer to pharmacy or doctor’s office, according to the 2013 Drug Supply Chain Security Act (DSCSA).

However, it is an uphill battle. In its latest reporton counterfeit goods, Europol revealed that the trade in falsified pharmaceuticals is continuing to grow; in 2020 counterfeit medications were the seventh most seized counterfeit product, where in 2019 they were tenth.

Escalating pharmaceutical fraud has been exacerbated in recent years by the COVID-19 pandemic, with the Europol report highlighting that the distribution of counterfeit goods, including pharmaceuticals, has been one of the key criminal activities of the COVID-19 pandemic. Demand for personal protective equipment, supply-chain disruptions and vaccine inequality have prompted overall demand.

According to that same Europol report, falsified COVID-19 vaccines are often illicitly refilled vials of used and discarded approved COVID-19 vaccine products. However, drawing upon its deep history of delivering authentication systems for the pharmaceutical sector, serialization providers sprang into action, and were able to research, design, and deliver cutting-edge systems in record time. This included deploying new packaging track-and-trace labeling systems able to operate in temperatures of up to minus 80 degrees Celsius that were demanded by some of the vaccine types, and which previously simply did not exist.

Against such a backdrop, it is important to again emphasize the regulatory aspect of this pharmaceutical serialization technology. It needed to be watertight — governments and regulators made it clear there was no room whatsoever for error.

However, when you compare the serialization systems needed to authenticate these expensive and highly regulated pharmaceutical products with alternative authentication systems being adopted by other sectors, it is important to understand that these alternative systems are not always required to deliver such certain results.Image courtesy of Aleksei Egorov / Alamy Stock VectorHologram-carton-Alamy-2EXPWGK-web.jpg

2. Holograms enhance luxury goods beautifully.

If a particular sector can operate without complicated regulatory scrutiny, but would still like to authenticate its products, does it need full-blown serialization track-and-trace systems, or will less sophisticated methods suffice?

As an example, luxury goods producers are increasingly turning to authentication methods. In response to fraudsters increasing turning out counterfeit goods that are becoming harder to spot, luxury brands are looking at how they can prove, beyond all reasonable doubt, that their goods are the genuine article.

While serialization is, of course, one option for this, luxury brands might want to consider holograms — which could be designed exclusively for each brand, and even add a new dimension to their overall image. Certainly, the technology exists to produce holograms in any shape, color, or size. They can also be applied to clothes, metal, or plastic.

The crucial role of such a hologram is to reassure consumers that the overall product is the real thing. It doesn’t need to be so exact as the methods used by the pharmaceutical sector. The level of intricacy needed by medicine manufacturers, which need to trace every single ingredient at all stages of the supply chain, is not needed by luxury goods producers who merely need to satisfy the end consumer immediately that the product is genuine.

Furthermore, holograms will work out cheaper in the long run, simply because there are currently no regulatory pressures faced by luxury brands. Barcode-driven pharmaceutical track-and-trace systems, however, need ever-evolving equipment, systems, and specialist staff to operate them on an international level.

Instead, they see authentication technology as a nice-to-have, rather than a must-have for the continued legal operation of their handbag, clothing, jewelery, or watches. An attractive hologram that is hard to copy will do this job nicely and reassure consumers. Task completed!Image courtesy of Carolyn Jenkins / Alamy Stock PhotoFood-QR-code-Alamy-D64YAW-web.jpg

3. Codes safeguard food, for now.

Food and beverage producers do not currently come under such extreme government-driven regulatory pressure as the pharmaceutical sector. However, this may well change in coming years — especially for specific products, such as baby food and formula, dairy products, and fresh meat or fish.

Methods other than track-and-trace technology are suited to the food sector of the present time. A popular package format today is a paperboard or film band, which can be designed especially for individually shaped food items, featuring a large printing surface, so manufacturers can provide extra product information. Barcodes and quick-response (QR) codes provide a suitable, current, option for the food sector.

However, if it does come under increasing regulation in the future, expect to see sophisticated serialization technology becoming increasingly adopted by food manufacturers. After all, the necessary tools are already in place, such as the ability for serialization systems to operate in temperatures of up to minus 80 degrees Celsius for COVID-19 vaccines, meaning these will easily be able to be deployed to the frozen food market. Indeed, the food sector may well have a lot to be thankful to the pharmaceutical sector for in coming years, as it has put into place many such operational systems that should — theoretically — be able to be applied to food and beverage products.

Conclusion.

Serialization and the pharmaceutical sector go together, largely because of the highly regulated nature of the industry. Together they have led the way when it comes to authentication methods and have provided a solid case study for other industries that are considering the use of alternative authentication options for themselves.

Industries that aren’t as highly regulated, such as the luxury goods market, may not need such sophisticated authentication methods, and they can turn to alternatives other than track-and-trace technologies. However, the food sector provides a useful one to monitor. We are likely to see it facing increasing scrutiny and regulation in coming years — so watch this space for the future of food and track-and-trace serialization.

Source:

https://www.packagingdigest.com/food-packaging/polystyrene-sustainable-food-packaging-choice

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Beer Can Label Mimics Stained-Glass Window

Lazarus Brewing tapped an unusual “Cast & Cure” technique to ensure the shrink-sleeve labels maintained an impactful, holographic-like appearance.

A myriad of beer can designs enter the beer market yearly, yet few are as unique and inspired as a recent shrink-sleeve label from Lazarus Brewing in Austin, TX.

It started with a unique beer recipe. The brewer’s managers were developing a Mexican-inspired brew featuring Tepache, a traditional fermented pineapple beverage.

Needing a name, identity, narrative, and a fresh look, they turned to DWS Printing & Packaging.

The product was named Milagrito, which means “little miracle.”

DWS developed a complete brand identity inspired by folk art and spiritual iconography, partnering with Mexican artists to helm the illustration and design. As a finishing touch to the packaging design, DWS used a “Cast & Cure” technique to mimic a stunning stained-glass window at the brewery.

The result, according to Andy Staib, owner and CEO, DWS, gave the sleeved cans of Milagrito a “super-trippy 3D effect.”

The brewer concurs — a Lazarus Brewing spokesperson informs us that the partnership with DWS “created a truly breathtaking anniversary release for our brewery. The team at DWS was refreshing to work with from concept to finish on this project. The Cast & Cure finish provided us a unique, 3D holographic print design which our customers really love. Their print and packaging teams allow our cans to stand out from the crowd!”Image courtesy of DWS PrintingBeer-MILAGRITO_3UP-720.png

Cast & Cure is described by Staib as a relatively new finishing technique.

“We came across that in our relationship with our primary coating vendor,” he explains. “The 3D-effect of our Cast & Cure takes the finished sleeved can to an entirely new level of unique, eye-catching branding on shelf. The technique involves careful application of the C&C coating on press and during sleeving. This ensures that the finished product maintains the holographic effect through both the print process and steam-tunnel shrinking of the sleeves in our Austin, TX, production facility.”

The project was initiated in August of 2020 and included a complete naming exploration, brand identity, custom illustrations, creative design, storyline along with shrink-sleeve printing and label application.

Staib credits Patrice Lighter and Joe Accardi with Big in Japan NYC as a creative team they partnered with who managed the design.

“The entire creation of the brand and production of finished sleeved-cans took approximately 120 days,” Staib says. “The beer was released in Q1 of 2021.”

On the technical side, the label stock is a Klöckner Pentaplast 45-micron PETG shrink film printed on DWS’s hybrid digital/flexographic press — a Domino digital printing system paired with an MPS flexo press.

“It was a four-color process plus spot white and the C&C overcoat,” Staib adds. 

The initial, limited-run roll-out comprised approximately 3,000 16-ounce sleeved cans.

Not only was it a success in the market, we learned that it drew “exceptionally high interest taking place at the 2021 and 2022 Craft Brewers Conferences in Denver and Minneapolis, respectively.”

Staib calls the effort a “labor of love of sorts. Although we initially expected to execute the project in less time, we took the extra time to ensure that the finished product and promotional mailers were as unique and beautiful as the artwork. We’re glad we did because the result was our ‘little miracle’.”

Source:

https://www.packagingdigest.com/beerwinespirits/beer-can-label-mimics-stained-glass-window

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News & Updates

Beer Can Label Mimics Stained-Glass Window

Lazarus Brewing tapped an unusual “Cast & Cure” technique to ensure the shrink-sleeve labels maintained an impactful, holographic-like appearance.

A myriad of beer can designs enter the beer market yearly, yet few are as unique and inspired as a recent shrink-sleeve label from Lazarus Brewing in Austin, TX.

It started with a unique beer recipe. The brewer’s managers were developing a Mexican-inspired brew featuring Tepache, a traditional fermented pineapple beverage.

Needing a name, identity, narrative, and a fresh look, they turned to DWS Printing & Packaging.

The product was named Milagrito, which means “little miracle.”

DWS developed a complete brand identity inspired by folk art and spiritual iconography, partnering with Mexican artists to helm the illustration and design. As a finishing touch to the packaging design, DWS used a “Cast & Cure” technique to mimic a stunning stained-glass window at the brewery.

The result, according to Andy Staib, owner and CEO, DWS, gave the sleeved cans of Milagrito a “super-trippy 3D effect.”

The brewer concurs — a Lazarus Brewing spokesperson informs us that the partnership with DWS “created a truly breathtaking anniversary release for our brewery. The team at DWS was refreshing to work with from concept to finish on this project. The Cast & Cure finish provided us a unique, 3D holographic print design which our customers really love. Their print and packaging teams allow our cans to stand out from the crowd!”Image courtesy of DWS PrintingBeer-MILAGRITO_3UP-720.png

Cast & Cure is described by Staib as a relatively new finishing technique.

“We came across that in our relationship with our primary coating vendor,” he explains. “The 3D-effect of our Cast & Cure takes the finished sleeved can to an entirely new level of unique, eye-catching branding on shelf. The technique involves careful application of the C&C coating on press and during sleeving. This ensures that the finished product maintains the holographic effect through both the print process and steam-tunnel shrinking of the sleeves in our Austin, TX, production facility.”

The project was initiated in August of 2020 and included a complete naming exploration, brand identity, custom illustrations, creative design, storyline along with shrink-sleeve printing and label application.

Staib credits Patrice Lighter and Joe Accardi with Big in Japan NYC as a creative team they partnered with who managed the design.

“The entire creation of the brand and production of finished sleeved-cans took approximately 120 days,” Staib says. “The beer was released in Q1 of 2021.”

On the technical side, the label stock is a Klöckner Pentaplast 45-micron PETG shrink film printed on DWS’s hybrid digital/flexographic press — a Domino digital printing system paired with an MPS flexo press.

“It was a four-color process plus spot white and the C&C overcoat,” Staib adds. 

The initial, limited-run roll-out comprised approximately 3,000 16-ounce sleeved cans.

Not only was it a success in the market, we learned that it drew “exceptionally high interest taking place at the 2021 and 2022 Craft Brewers Conferences in Denver and Minneapolis, respectively.”

Staib calls the effort a “labor of love of sorts. Although we initially expected to execute the project in less time, we took the extra time to ensure that the finished product and promotional mailers were as unique and beautiful as the artwork. We’re glad we did because the result was our ‘little miracle’.”

Source:

https://www.packagingdigest.com/beerwinespirits/beer-can-label-mimics-stained-glass-window