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News & Updates Sustainability

Crown Holding assists Brazilian beverage player Socorro Bebidas to sustainably expand into Mineral Water

BRAZIL – Leading global supplier of rigid packaging products, Crown Holdings, is leading the sustainable packaging movement in Brazil through its partnership with local suppliers.

Recently, in August, the company’s local subsidiary Crown Embalagens Metálicas da Amazônia S.A, partnered with Brazilian beverage producer, Socorro Bebidas (Socorro) to sustainably expand into the mineral water space.

Instead of plastic, which is de-facto package for water, Socorro opted for infinitely recyclable beverage cans from Crown.

The brand, Acquíssima, is currently available in supermarkets across Brazil in two SKUs: Personnalité (natural mineral water) and Passion (carbonated mineral water).

 Both SKU are now available in 355ml (12oz.) sleek cans to support a premium, modern image that is in line with consumer demand for sustainable packaging.

A 2021 Global Buying Green Report found that 67% of consumers say it’s important that products they purchase be packaged in recyclable material, and 67% consider themselves environmentally aware—the same share as before the pandemic.

The sleek cans also include a matte varnish, adding a touch of elegance to the package and helping it stand out on store shelves.

The matte varnish was applied to the full body of the can to help boost a premium look and feel to attract consumer attention.

“We are thrilled to help Socorro launch the Acquíssima brand,” added Altair Frulane, Commercial Director of Crown. “Beverage cans are an ideal format for water brands thanks to their sustainability credentials, portability and ability to keep the product colder for longer periods of time.” 

Socorro’s entry into the mineral water scene is a strategic move as still packaged water consumption per capita in Brazil has increased by 105% over the last decade and continues to take market share from tap and bulk water.

Socorro, as the brand with a robust social responsibility program in place wanted to do it the right way as moving the plastic bottle trend would have greatly impacted the environment and greatly impacted its carbon footprint.

Beverage cans have multiple inherent sustainability benefits, including providing a powerful barrier against light and oxygen, which will keep the water in the same fresh condition as when it was canned.

In addition to its functional benefits, aluminum cans are 100% and infinitely recyclable, making them a perfect example of the Circular Economy at work.

While Brazil already enjoys a high recycling rate for aluminum cans – consistently over 95% – the country recently joined Every Can Counts initiative to advance recycling even further.

The regional campaign, called Cada Lata Conta (Portuguese for “Every Can Counts) and led by Abralatas, will utilize public education and other activities to transform the way consumers think about recycling beverage cans.

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Krones taps into block chain technology to deliver 100,000 water bottles in one hour production line

GERMANY – Packaging and bottling machine manufacturer, Krones has unveiled what it describes as the world’s first wet-end block achieving an output of 100,000 0.5-liter water bottles per hour.

According to Krones, the innovation represents a quantum leap in blockchain technology and responds to the need for appropriate machine speeds to meet the rising demand for packaged water.

With the ErgoBloc L, the company also proves that a single larger line offers better performance in terms of both energy and media consumption per packaged unit than multiple medium-output lines.

Even though it processes up to 100,000 containers per hour, the ErgoBloc L  comes with great benefits to the manufacturer.

For instance, it requires up to 70 percent less space than a line consisting of individual machines, saving hundreds of square metres of hall surface.

ErgoBloc L is also great in energy saving as it uses energy-efficient components such as servo motors, and electromagnetic stretching system.

Energy intensive sections such as conveyors and buffer sections and operations such as container rising and drying are also removed from the process, further enhancing energy saving profile of the machine.

The entire process from stretch blow moulding right through to the capping of the containers can be looked after by just one person, reducing processing time and cutting labor costs.

Krones notes that the basic production sequence of this 100,000-bph block is just the same as in a conventional ErgoBloc L which was released in 2018 with a rating of 2,750 containers per blowing station.

In order to cope with the very high output of the stretch blow-moulder, some additional, optimised components, functionalities and assemblies were incorporated in the Ergomodul, Krones revealed.

The two Contiroll stations and the Multireel magazines for label reels now feature a new buffer system which keeps the label tension at a constant maximum level, thus offering ideal preconditions for thin label films, a boon for sustainability.

 Another of the machine’s key features is the “no bottle – no label” function which ensures no label or glue is wasted and any gaps in the container flow no longer affect the efficiency of the line.

Finally, the two modularised filling units and two modularised closing units were incorporated into the single machine to be able to achieve the 100,000 bottles an hour output while still maintaining a stable process.

According to the German Foundation for World Population, approximately 9.74 billion people will live on our planet by 2050. Making sure that all of them are reliably supplied with packaged water is just as important as furnishing them with enough food.

With greater speeds, Krones is confident that water companies can be better equipped to meet one of humankind’s biggest challenges at present: supplying the world’s population with enough food and drink.

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Egypt, US partner to establish bio-degradable packaging factory utilizing eggshells

EGYPT – Egyptian Minister of Environment, Dr. Yasmine Fouad, confirmed that the state has signed a contract with the U.S. to establish the first factory to produce environment-friendly bags from eggshells, instead of plastic.

The Minister said that the state seeks to provide biodegradable bags, as the plastic bag that is currently used does not decompose until after 400 years.

The ministry also supports about 3,500 other factories that produce single-use bags, in order to follow the environmental specifications to properly produce biodegradable bags, she added.

She explained that four important measures have been taken to put a price on the plastic bag, ranging between a pound or a half pound, besides circulating warnings to prevent the use of plastic bags.

The Minister of Environment confirmed that the law warned against the use of single-use bags, and Article 27 of the law included a warning against the use of plastic bags.

She went on to say that there are 3,500 factories trying to reconcile their conditions to benefit from incentives for clean production, and the incentives also include new investments to establish factories to produce reusable plastic bags that decompose.

The Minister explained that Law No. 202 of 2020 regulating waste management established a package of controls on the use of plastic bags.

The Minister of Trade and Industry issues a system for financial incentives and economic, tax and customs exemptions to encourage the import, production and manufacture of safe and environmentally friendly alternatives to single-use plastic bags.

According to the law, the manufacture, import or export of single-use plastic bags should be in accordance with the controls, requirements and technical specifications.

Unlike other African countries (Rwanda in 2008, Gabon in 2010, Cameroon in 2012, Burkina Faso in 2014 and other counties), Egypt has not yet officially banned the manufacture, import, marketing and distribution of plastic packaging.

The move will help reduce plastic waste produced in the North African country. According to the World Wildlife Fund (WWF), Egypt produces an average of 970,000 tonnes of plastic per year.

in addition, this project comes as Egypt looks to burnish its sustainability credentials ahead of this year’s COP27 climate summit in Sharm El Sheikh.

Projects are slated in a myriad of environmentally friendly sectors, including green hydrogen, seawater desalination, and clean transport.

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South Africans call out for bold front-of-package warning labels on food packages

SOUTH AFRICA – South African advocacy group Healthy Living Alliance (Heala) has rolled out a nationwide campaign titled ‘What’s in our Food?’, urging consumers to question what hidden ingredients can be found in pre-packaged foods.

The media campaign is calling for bold front-of-package labels (FoPLs) alerting people that products are high in nutrients of concern such as in salt, sugar, and saturated fat.

Following global trends, South Africans are consuming an increasing amount of ultra-processed foods.

Nutrients of concern, according to reports by Bizcommunity contribute to non-communicable diseases such as diabetes, heart disease and some cancers.

Worryingly South Africans have a 51.9% chance of dying from an NCD – diabetes, heart diseases and stroke being the most likely culprits – according to the NCD Countdown 2030, in addition to having one of the highest prevalence rates of diabetes in sub-Saharan Africa.

When shown images of foods with warning labels, parents indicated that they would buy fewer foods high in nutrients of concern that were labelled as “high in sugar, sodium, saturated fat” and switch to non-labelled healthier, foods.

This is according to a study by researchers from the University of Limpopo, the University of Western Cape, and the University of North Carolina on parents’ food purchasing decisions and perceptions of unhealthy food.

The researchers noted that poor nutrition knowledge and affordability surfaced as some of the leading influencers of parental food selection.

Heala states that parents looking to make better health choices for their families are bombarded by confusing and overly technical nutritional information buried at the back of the tins, boxes, and bottles at the store, and that easy-to-read front-of-package labelling could translate the information consumers need to know into simple language.

Better labelling enables decision making

The organisation wants “HIGH IN” front-of-pack warning labels to clearly identify products that are high in things like sugar, salt, saturated fat, to help consumers easily spot unhealthy foods.

Nzama Mbalati, Heala’s programme’s manager, says, “New research shows that warning labels on unhealthy packaged food would be a feasible and equitable policy to help South Africans identify and reduce purchasing of unhealthy food.

“While new draft legislation on packaging is waiting in the wings, there have been protracted delays, so Heala is urging consumers and community organisations, traditional leaders and NGOs to call for change. It is time to empower shoppers with the information they need to make the right decisions and protect their families’ health.”

Mbalati continues, “At the moment, one needs to be as informed as a dietician to know what the information at the back of a packet of food means. To empower consumers, we need front-of-package labels to help them identify what the industry is selling to them.”

The research further showed that poor buying choices were also the result of lack of nutritional knowledge amongst parents and caregivers who were the main decision-makers when purchasing food for children, even consumers who were aware of nutrition-related issues quickly became discouraged when attempting to read food labels.

“People cannot make sense of what all of those numbers on food labels represent. We also found that a lot of people do not read labels because of lack of time.

“The ingredient list is long and few people can go through each and every item, so they end up looking for just one or two specific ingredients,” highlighted the team.

Heala notes that its decision to ramp up its campaign this year is in line with the World Health Organization’s (WHO) recommendations that governments must legislate the use of easy-to-understand nutrition labels so that consumers think twice before placing foods that are high in sugar, salt or saturated fat in their shopping baskets.

Front-of-package label regulations have already been implemented in at least 10 countries, including Argentina, Mexico and Chile.

Through its campaign, Heala encourages parents, caregivers, and ordinary citizens to join its call to The National Department of Health (NDoH) and sign its petition.

“Addressing non-communicable diseases needs legislative, regulatory and other measures agency to help save lives now. South Africa needs front-of-package labelling on its toolbox to help consumers make better choices and live healthier lives,” says Heala programmes head, Nzama Mbalati.

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Nampak Zimbabwe records 4% growth in revenue in interim period

ZIMBABWE – Paper and packaging giant, Nampak Zimbabwe Limited has reported an increase in its revenue in the Q3 of 2022 despite tough conditions.

Revenue in inflation-adjusted terms for the third quarter was 4% up compared to Q3 2021 and 283% up over the same period in historical terms.

The cumulative revenue in inflation-adjusted terms for the 9-month period was 18% ahead of the equivalent prior year period and 178% above the same period in historical terms.

This is mainly due to improved sales volumes and selling price adjustments for the period to date. The Group remained profitable despite gross margins and costs coming under pressure.

The company’s revenue growth is partly attributed to the relaxation of Covid-19 lock-down regulations.

The availability of foreign currency was also critical for the company, as delays in settling allocations through the auction system were more apparent in the quarter where about US$2 million already allocated is still outstanding.

Amounts of foreign currency for imports received from customers assisted in closing the gap. Imbalances within the supply chain continue with some orders delayed due to supply chain inefficiency.

The increase in volumes was nevertheless negatively affected by inflation, and margins were under pressure due to increased competition.

Net working capital increased mainly due to an increase in debtors. The Group had a cash holding of ZW$989 million (US$2.7m) at the end of the third quarter.

The higher balance is due to receipts from customer prepayments during the period. The majority of this balance will be applied to stockholding and the settlement of trade payables.

In the company’s printing and converting segment, sales volumes at its Hunyani Corrugated Division were up from the prior period by 27%.

The tobacco case volumes were ahead of the same period last year due to additional orders secured from the region.

Although demand for commercial volumes remains firm, volumes were in line with the prior period due to constrained raw material supplies.

The Cartons, Labels and Sacks business sales volumes for the third quarter were down on the prior year by 35%, as demand for SO bags slowed down.

Nampak’s plastics and metals segment also saw an increase in sales volume over the same period.

For instance, the company’s Mega Pak recorded sales volume growth of 12% compared to the previous quarter.

The improved volumes were driven by the beverage manufacturers in particular. Exports into the Democratic Republic of Congo were lower although there is some indication of recovery in volumes.

Similarly, at its CarnaudMetalbox, the sales volumes were 8% above the same period last year. Metal volumes were up 78%, with food cans and crowns leading the recovery.

In plastics, performance was mixed with higher closure volumes, 17% ahead of the previous year, but offset by reduced HDPE bottle volumes that were 20% below the prior period.

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MetPac-SA partners Trash4Treats to drive waste recycling in primary schools

SOUTH AFRICA – MetPac-SA, the Producer Responsibility Organisation (PRO) that represents the metal packaging recycling industry in South Africa is partnering with Trash4Treats to promote waste recycling in primary schools and communities.

Trash4Treats is an educational campaign that encourages school children and the surrounding communities to bring recyclable waste to school.

During these “activation days” the energetic Trash4Treats team teaches kids about the why, what and how of recycling.

The class or grade that collects the most recyclable waste is rewarded with exciting treats from the Trash4Treats spaza shop.

In addition, the schools that collect the most recyclables during the year will win their share of R100 000 in prize money for upgrading their facilities (1st Prize: R40 000; 2nd price: R30 000; 3rd price: R15 000; and R5 000 that will be awarded to the schools in 4th, 5th and 6th place).

Until now, the pilot phase of the project has mainly been funded by INEOS and only targeted areas in the Western Cape, including Mitchells Plain, Gugulethu, Khayelitsha, Nyanga, Tafelsig, Philippi, Heideveld and Weltevreden Valley North.

Thanks to the overwhelming success of the pilot program, other sponsors such as MetPac-SA have joined to help take the message about the recycling of metal packaging to a wider audience.

Thirty participating schools located in the Western Cape will receive educational posters, specially branded ample collection bins and bulk bags to assist them with their ongoing collection efforts.

“It made a lot of sense for MetPac-SA to become involved with the Trash4Treats program. Not only does it reach very important demographics of our target audience, namely primary school children, their parents, educators and the surrounding communities, but it also demonstrates to them that waste has value,” said Kishan Singh, Chief Executive Officer of MetPac-SA.

“By connecting them with local waste collectors who buy back the collected materials at the going rate, a sustainable and mutually beneficial relationship is created between the school and the waste entrepreneur that benefits the whole community.”

Michael Baretta, Managing Director of DotGood, coordinator of the Trash4Treats program said they are very excited about MetPac-SA’s involvement in the project.

“Currently 6% of our overall recycling waste collection is metal. In the last 12 months, we have engaged with more than 32 000 learners, donated R150 000 to schools and collected more than 50 000 tonnes of waste from the schools that are part of the initiative,” he concluded.

“Thanks to the growing financial support, we will be able to almost double our reach and these numbers with a method and message that have proven, long-lasting benefits for the environment, society and the economy.”

Source:

https://www.sustainablepackagingafrica.com/2022/09/07/metpac-sa-partners-trash4treats-to-drive-waste-recycling-in-primary-schools/

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News & Updates Sustainability

Enaleia, ClimeCo launches Verra Plastic Collection Project in Kenya

KENYA – Non-profit social enterprise, Enaleia has partnered with ClimeCo to tackle plastic pollution in Kenya via a plastic collection project producing plastic credits under Verra.

This partnership will support Enaleia’s newest project in Kenya, contributing to the generation of plastic credits through Verra.

With additional funding from ClimeCo and the sale of the credits, Enaleia estimates they will collect 1,000-3,000 tonnes of plastic annually in Kenya.

The two firms are collecting plastic on land and in the ocean to reduce pollution and improve marine biodiversity conservation.

Chris Parker, ClimeCo’s Director of Plastic Program said: “A plastic credit is an environmental commodity that represents the collection or recycling of one tonne of plastic material, which can be used in companies’ ESG, CSR, and sustainability programs. Our approach is to create a system solution to the ocean plastic challenge.”

Enaleia, along with other professional entities that are experts in sustainable development, are collaborating with ClimeCo and the Kwale Recycling Center in Kenya to make sure that the plastic will not only be collected but also integrated into the circular economy.

The Kenya project supports over 350 fishers in Kwale County by empowering them to collect abandoned nets, gear, and marine litter.

This number will increase to 800 people from the coastal communities in the following months.

The waste is then taken to Kwale Recycling Center, a local collection and recycling company that transports and processes it into useful materials and products.

“Through the plastic credit model, we can set up large-scale plastic cleanup projects that can create a real impact on our oceans,” said Lefteris Arapakis, Enaleia’s Co-Founder and Director.

“Taking into consideration that around 20% of ocean plastic is lost fishing gear, by empowering the fishing communities at this scale, we can not only clean up significant amounts of plastic but also prevent further ocean plastic pollution.”

This project incentivizes and encourages the fishing community to use more sustainable fishing practices, including the reduction of overfishing by pausing and limiting their fishing activities while collecting plastic.

It also provides a supplemental source of income to an area experiencing some of the highest poverty rates in the country.

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University of Portsmouth pioneers scheme to solve South African plastic waste crisis

SOUTH AFRICA – University of Portsmouth has embarked on a pioneering scheme to reduce illegal waste dumping and increase plastic recycling in South Africa.

The project, which is funded by the Waste Resources Action Programme (WRAP) and UK Research and Innovation (UKRI), will see a team from the University of Portsmouth working alongside locals in KwaMhlanga (Mpumalanga) and the wider region.

The University will also work with the region’s Department of Agriculture, Rural Development, Land and Environmental Affairs (DARDLEA) and WasteAid – an international organization that works with communities around the world to build circular waste and recycling systems to benefit current and future generations.

The aim is to reduce the illegal dumping of plastic waste, increase recycling rates and understand why there is a lack of knowledge and resources for waste collection, to stimulate a market for recyclable materials.

Dr. Cressida Bowyer, Deputy Director of the University’s  Revolution Plastics program is a leading expert in using creative methods to change human behaviors around waste and pollution.

During her trip, to learn waste management practices, she met with local artists and musicians, who will co-design and produce murals, street art, music and recycling interventions.

The University will work with these South African creatives to develop arts-based behavior change campaigns to drive improved collection, separation, sorting, and recycling of plastics at the household level.

The locations of the interventions to improve recycling rates in Mpumalanga have already been identified following community meetings with the traditional local Chief, Municipality ward Councillor and residents.

Reflecting on her visit to Mpumalanga, Dr. Bowyer explains the problem she saw: “The area is characteristic of many underserved regions when it comes to plastic waste collection and recycling.

“ Some waste is taken to the municipal landfill site if transport is available and the motivation is there.

“The waste is very mixed, with no separation into recyclables and non-recyclables – plastic nappies are really common. Informal waste workers pick through and reclaim uncontaminated high-value plastic waste. The remainder is often either burned or buried when the volume becomes problematic.”

Dr. Bowyer is hopeful that her team can help locals in Mpumalanga achieve a 70 percent recycling rate for plastic by 2025, a goal set by South Africa’s Plastics Pact.

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Pick n Pay introduces premium range of private label products

Pick n Pay has expanded its private label offering with a more premium range dubbed Crafted Collection. Promising “a premium taste intertwined with affordability”, the Crafted Collection has been designed to drive innovation and differentiation within the newly revamped middle- to top-end Pick n Pay stores.

Pick n Pay’s CEO Pieter Boone announced earlier this year that, as part of the group’s new Ekuseni strategic plan, its supermarkets will be organised into two customer-facing brands, each designed around specific customer needs. The Crafted Collection will be stocked at Pick n Pay stores that aim to satisfy the needs of middle to top-end customers who are looking for innovation and inspiration. The new range forms part of the 18,000 products the stores will stock, which has a strong focus on innovation.

Growth of private label

Pick n Pay’s private label range now accounts for 25% of its sales. This is up from 18% five years ago showing the growth opportunity. Bridget Dore, head of customer insights at Pick n Pay, says that many customers are seeking value-for-money products and are increasingly choosing private label products.

This is a global trend as many countries experience rising inflation. A recent survey of US shoppers showed that shoppers are buying more private labels over known food and grocery brands than before the pandemic. Of the 41% of shoppers who said they’d bought more private label products, 77% said they plan to continue buying store brands. The Power of Private Brands report by the Food Marketing Institute (FMI) also revealed that apart from value and lower costs, quality and taste are also driving this purchasing behaviour.

Pick n Pay first introduced its private label in 1976 with the ‘no name’ range as a way to offer customers excellent value at preferential prices. From just 14 ‘no name’ products, its private label now boasts over 4,800 products and Pick n Pay states that it has launched several ranges over the decades to suit its customers’ changing needs, aspirations and budgets.

‘Mainstream premium’ food and grocery products

The new Crafted Collection by PnP range currently has over 70 products in store, with a further 100 products expected to launch by the end of the year. The range focuses on innovation across food and grocery items, and will soon extend into more categories.

Nicki Russell, head of product and technical at Pick n Pay, says that customers have been asking for a new affordable top-tier product range following the retailer’s Finest private label range. “We’ve spent a lot of time understanding customers in this space, and have crafted this range to be sophisticated yet mainstream, at surprisingly good prices.”

Crafted to deliver a unique foodie experience to customers, the range has elevated much-loved products into high premium. Some of these include a Fynbos Flavoured Extra Virgin Olive Oil, Chai, a Smoky Tomato Ketchup and a wide range of Exotic Mushrooms.

“The flavours aren’t too chefy or unattainable. We haven’t gone for extremely niche flavours, but rather ‘mainstream premium’ that pushes the boundaries. We wanted our customers to relate to the flavours, and feel confident using them,” says Russell.

Indulgence is another strong focus of the range with its range of crafted chocolates, biscuits, shortbread and hot chocolate. This is tapping into the ‘spoiling myself’ trend which has strongly emerged post-Covid. Customers are increasingly looking to treat themselves to food indulgence that doesn’t break the budget.

Supporting small business

Pick n Pay states that it has always used its private label to help develop small businesses, and the Crafted Collection is no different.

Ninety percent of the range is locally sourced or produced by local suppliers. “Our dedicated product team has worked closely with local businesses to craft and develop these products. We have sourced the finest local products, and have only used imported products if they weren’t available locally.”

According to the retailer, the range’s packaging follows the global trend of ‘blue is the new black’. “We wanted customers to feel proud to place it on the dining table or to gift it to someone,” says Russell.

Source:

https://www.bizcommunity.com/Article/196/162/230101.html

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Consistently accurate coding for agrochemical products

Agrochemicals play an important role in global food production as they’re used to increase agricultural yields and protect crops from pests. However, because of their generally hazardous nature, operational logistics for their transportation and storage are particularly complex. Because of this, high-quality packaging coding is essential.

The continuous inkjet (CIJ) 9029 printer from Markem-Imaje, locally available from Pyrotec PackMark, is ideal for harsh conditions. It operates reliably, it’s easy to install, and its total cost of ownership is low. CIJ printers are ideal for printing onto HDPE, PET, and other bottle substrates because they offer superior print quality on rounded smooth surfaces. Additionally, accurate and consistent marking of batch codes and numbers, lot codes, and manufacture dates ensure brand owners remain within regulation guidelines.

For manufacturers who want a trustworthy printer that helps secure products with quality, cost-effective codes; assurance that equipment is easy to order, install, use, and maintain; and coding that can quickly be brought online, even after storage and in challenging environments, the 9029 is ideal.

Consistently accurate coding for agrochemical products
Consistently accurate coding for agrochemical products

Key benefits include:

  • Easy installation.
  • Quality, cost-effective coding.
  • The 9029 can be moved anywhere it’s needed thanks to its robust IP55 fully stainless-steel design.
  • Messages are easy to create and implement.
  • Creating and uploading codes is quick, thanks to its user interface and USB connection.
  • It’s easy to run and smart to operate. The M6’ all-in-one ink circuit runs for approximately 8,000 hours*, and the time it takes to change consumables is fully optimised. Changeover takes less than six minutes and no additional maintenance is needed.
  • This coder’s intuitive online guide makes managing daily coding highly efficient.

Print features include up to four lines of print at a speed of 4.4m/s, and font heights from 5 to 24 dots. Character heights range from 1.8 to 8.7mm with a wide array of character options. The message library stores up to 100 messages, and the WYSIWYG backlit blue screen offers an international operator interface with a choice of 31 languages.

*Recommended preventative maintenance procedure: 8,000 hours

Source:

https://www.bizcommunity.com/Article/196/178/230025.html