Categories
News & Updates Sustainability

UK firm claims major step to first truly biodegradable plastic packaging alternative

UK-based biotech company, Toraphene, has unveiled what it claims is the world’s “first” truly biodegradable, compostable and commercially viable alternative to plastic packaging, and which contains graphene.

The firm has developed a new material, also called Toraphene, that uses biopolymers that compost naturally and biodegrade without human intervention. These are then combined with Nobel Prize-winning graphene, which is derived from carbon and is stronger than diamond at an atomic level.

While biodegradable plastics currently exist, they rely on commercial composting, which uses energy to heat the compost and can present other logistical challenges. In addition, some bioplastics produce methane gas when they decompose, a compound with a global warming potential 25 times that of CO2.

Toraphene founder and CEO, Gaute Juliussen, says: “Amidst a climate crisis, plastic waste is known to be a huge, global problem and many plastic alternatives now exist, so why don’t we see them everywhere?

“It’s because they need specific manmade conditions to biodegrade, and many degrade into microplastics, which contaminate our oceans and food chain for centuries.”

Julussen believes such bioplastics have “effectively been ‘greenwashed’ and mis-sold to environmentally responsible consumers and companies”.

He adds: “They also tear easily, shorten the shelf-life of the contents they contain and cannot be produced economically at scale.”

Due to the addition of graphene, the company says Toraphene has been shown to be stronger, thinner, and less permeable than alternatives, improving food safety and shelf-life.

More about Toraphene

Juliussen founded Toraphene in 2018 with the initial aim of creating a green alternative to carrier bags and food and drink containers, with such plastics making up 23% of marine waste.

Ahead of the launch of Toraphene, Juliussen has launched an equity crowdfunding campaign on Crowdcube.

In addition to this, Toraphene is renting production equipment from plastic bag manufacturers and plugging directly into existing supply chains, with the company in talks with major consumer brands, retailers and food packaging suppliers.

Ultimately, the firm aims to render plastic packaging obsolete and disrupt the $4tn plastics industry. See more here on the Toraphene website: www.toraphene.com

Source: www.nspackaging.com

Categories
News & Updates

Tesco introduces new packaging for fresh whole chickens

Tray and film are almost universally used in retail for fresh, whole chicken packaging – but now giant UK supermarketer, Tesco, is about to change this in its bid to cut down on plastic.

In November 2019, Tesco committed to removing one billion pieces of plastic from its UK business by the end of 2020 as a part of its 4Rs plan to tackle the use of plastics in its business. It has so far removed over 800 million pieces.   

It has announced that from next year it will remove the tray and film from 16 million of its own brand medium, large and extra-large chickens, and replace it with a single bag. In addition to removing 16 million pieces of plastic, it will reduce the overall weight of plastic used to package its whole fresh birds by 30%. [Brilliant appetizing design, too! Ed]

The new packaging is also more hygienic for customers to handle and makes it easier to transfer the bird into a roasting tray without having to handle the chicken.  

Tesco successfully trialled the new packaging at its store in Bar Hill where it tests ideas to help tackle the impact of plastics. 

Remove, Reduce, Reuse, Recycle

This is the latest step in Tesco’s 4Rs strategy – Remove, Reduce, Reuse, Recycle – which means it will remove non-recyclable and excess packaging from its business. Where it can’t be removed, for example where it prevents food waste, Tesco will work with its suppliers to reduce it to an absolute minimum. The retailer will explore new opportunities to reuse its packaging and ensure that anything left is all recycled as part of a closed loop. 

Sarah Bradbury, Quality Director at Tesco said: “We’re focused on removing any plastic which is unnecessary, reducing anything that is excessive, introducing reusable options, and making sure everything that’s left is recyclable. Our new chicken pack is a great example of how we are redesigning our packaging to use less plastic, and at the same time we have made it easier and safer for customers to use.”   

Earlier this year, Tesco became the first retailer to stop offering plastic wrapped multi-packs, eliminating 67 million pieces of plastic from the environment. And last month, the retailer changed the packaging of its own label hard cheeses to remove 260 tonnes of plastic each year.  The traditional square block shape was changed from square block to oblong packaging and removed the re-sealable zip. 

The supermarket is also currently running a ten-store trial where it is taking back hard-to-recycle soft plastic packaging using in store collection stations. 

Source: Tesco UK

Categories
News & Updates Sustainability

Greiner Packaging partners with SABIC and Unilever to create bouillon packaging made from PCR


Greiner Packaging
 has teamed up with SABIC and Unilever in a pilot project to produce 100% polypropylene (PP) tubs and lids for Knorr bouillon powder using post-consumer recycled plastic material.

SABIC’s “certified circular” PP material uses post-consumer mixed plastic as a feedstock, which is broken down into its molecular building blocks to create what the company describes as “virgin plastics”, which are then used to produce these new recyclable tubs and lids.

The resulting PP polymer is verified and authenticated under the International Sustainability and Carbon Certification (ISCC PLUS) scheme, which uses a mass balance approach.

Knorr bouillon powder has now been marketed in the same cardboard-plastic combination for many years. According to Greiner, the outer appearance, functionality, and safety of the new packaging are exactly the same, and the quality is likewise as high as ever.

From the consumer’s perspective, they can still simply remove the cardboard sleeve from the tub itself when the packaging is empty before disposing of the two components as usual.

“By producing some of the tubs from certified circular polypropylene, we want to set a new standard on the market together with our partners and demonstrate what is possible with recycled materials in the food segment. We also want to keep pushing forward with this development.

“Here at Greiner Packaging, we are not only focusing on certified recycled PP – we are also working on our first projects and tests with mechanically recycled PS,” explains Jens Krause, sales director at the Greiner Packaging site in Diepoldsau, Switzerland.

“Our goal is to continue making our packaging more environmentally friendly together with partners like Greiner Packaging and SABIC – especially in the food segment – without consumers having to lower their standards in terms of design, performance, quality, user-friendliness, and food safety.

“We are now testing this using material produced from 100% circular polymer, with the goal of expanding across our portfolio by 2025,” adds Mike Ross, senior packaging manager at Unilever.

Categories
News & Updates Sustainability

Tesco removes plastic across own label Christmas range

Supermarket giant Tesco has revealed it has removed over 20 million pieces of plastic from its Christmas range.

Tesco, which won two awards at this year’s UK Packaging Awards, has made changes to its packaging. Its own label crackers will be sold in cardboard packaging while 312,000 Christmas light will be packaged in recyclable cardboard packs.

It has also removed a layer of plastic in Christmas puddings and sponges, which is said to cut 1.78 million pieces of plastic. Tesco has also stopped using glitter for its single-use products and packaging.

Tesco quality director Sarah Bradbury said: “It is an absolute priority of ours to remove and reduce the amount of plastic in our stores to the minimum and ensure everything we use is recycled and kept out of the environment – Christmas time is no exception and we want to do our bit to help customers have more sustainable celebrations.”

source
Categories
News & Updates Sustainability

Mars Food and Amcor to launch recyclable microwavable rice pouch

Mars Food is to start using recyclable mono-polypropylene plastic (PP) for its microwavable rice pouches in 2021.

Working with Amcor, the project will bring to market the industry’s first food-safe, mono-material microwavable rice pouch.

Launching with an initial pilot in the first half of 2021, the business has ambitions to further scale the technology across its portfolio beginning at the back half of the year.

The breakthrough packaging technology will make the pouches for Mars Food’s household brands such as Ben’s Original and Seeds of Change recyclable, where infrastructure exists.

The companies are in the final stages of development of the new pouch and the first packs will launch in limited European markets by mid-year 2021.

The breakthrough is a result of a three-year partnership between Mars Food and Amcor.

Mars Food saod it accelerated the development of the new material through rigorous testing and conducted significant scale up tests in its production facilities in the UK. Working in collaboration with Amcor, it then ensured the material development met all its functional requirements while protecting product quality and safety.

Amcor have led the packaging development through their material science and packaging sustainability expertise. This upcoming launch builds on Amcor’s recent AmLite HeatFlex Recyclable breakthrough.

This will be its first application for microwaveable food and the first in a stand-up pouch format.

Fiona Dawson, global president, Mars Food, multisales and global customers: “This is a huge step for us towards our 2025 commitment of 100% recyclable, reusable or compostable packaging. We believe in tackling the world’s sustainability challenges together, and through this partnership with Amcor, we will pilot, learn and then scale the volume of recyclable mono-polypropylene pouches across our portfolio.”

Michael Zacka, president Amcor Flexibles EMEA, added: “Launching our recyclable retort material in a stand-up pouch format that meets stringent food safety standards is a challenge, and Mars Food took this journey together with us. It will be a win when their brands deliver this innovation to consumers.”

The progress is part of Mars’ Sustainable Packaging Plan, which outlines the business’ commitment and plans to achieve 100% recyclable, compostable or reusable packaging by 2025.

The project will also move Amcor closer to achieving its pledge to develop all its packaging to be recyclable or reusable by 2025.

source