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Sustainability

‘Packageless’ products can reduce plastic waste and increase sales

The urgent need to eliminate single-use plastic packaging and drastically reduce waste has become a pressing business imperative. However, despite the evolution of technology and the availability of innovative solutions that enable smart and sustainable practices, much of the industry remains mired in outdated paradigms, resistant to the major shifts required, says Nevo Hadas of digital transformation consultancy DY/DX.

“We are at a pivotal moment where the technology exists to make significant strides towards sustainability in retail. A true circular economy solution is not just about recycling, it’s about completely rethinking how products are packaged and delivered to consumers, reducing waste and improving efficiency, while still increasing sales,” says Hadas.

Despite the clear benefits and the pressing need, Hadas says the industry’s response to finding solutions that reduce plastic has been tepid.

“While profit-drivers like new product trials receive substantial funding and resources, pilots focusing on packageless retail and sustainability are often underfunded and under-resourced,” says Hadas.

“Retailers may claim slow consumer adoption, but they run pilots that can only fail by choosing to poorly implement trials in the back corners of stores and by selecting sustainable options that are too expensive. Dispensing technology is often based on gravity bins and scales, which many research reports indicate have significant usability flaws for consumers. There’s an urgent need for retailers and manufacturers to boldly embrace innovation in this area, and invest in technology that offers real solutions.”

Hadas points out that in many countries, retailers already provide purchase options from bulk sections.

“Packageless retail, done well, reduces wastage, increases hygiene and improves the customer experience significantly. It allows bulk sales to move out of a wall at the back of the store, right to the aisle. It gives consumers a wider choice.”

“The retail sector’s slow movement towards packageless solutions mirrors the hesitancy seen in other industries disrupted by technology. Yet, those who have embraced change, have seen substantial benefits. Others were left behind.”

Signs of progress

The Smartfill IoT dispenser, an innovation developed through a partnership between DY/DX and retail solutions provider Smollan, is a case in point.

This IoT dispenser is poised to transform traditional retail shelf models by enabling packageless sales, significantly cutting down on single-use plastics, driving product affordability in developing nations and aligning with the growing demand for sustainable shopping experiences.

https://youtu.be/Co0coKYXVQo

This aligns with the principles of the circular economy, aiming to minimise waste and make better use of resources.

By enabling packageless sales and reducing single-use plastics, innovations such as these contribute directly to several United Nations Sustainable Development Goals.

Specifically, it promotes responsible consumption and production (Goal 12), supports climate action (Goal 13) through waste reduction, and fosters partnerships for the goals (Goal 17) by leveraging technology for sustainable retail solutions.

“The OECD projects a 67% increase in global plastics use by 2040,” says Hadas.

Packageless pilot shows strong consumer demand

The Smartfill system has already demonstrated its value and viability through pilots at leading retailers like Spar and collaborations with global brands such as Unilever. These initiatives have shown that not only is packageless retail possible, but it also offers a compelling business case.Image supplied

The case studies demonstrate how the technology can be successfully integrated into a retail setting, offering customers a convenient and eco-friendly way to shop. Customers can use their own containers or paper bags, fill them with the desired amount of product from Smartfill dispensers, and only pay for the product they take.

“Everybody tells you customers are not interested in packageless refill options. However, Smartfill pilots demonstrated strong consumer demand, with 40% of the users coming back,” says Hadas.

Consumers purchased varied amounts that were not prepackaged on shelves, while the retailer enjoyed higher margins by selling from bulk at small-size prices, Hadas explains. “The pilot tripled the sales of product under 1kg, moving over 550kg of product. We outperformed 3m of shelf space in 30cm.”

Offering zero plastic packageless options could enhance affordability for developing markets, rather than being limited to eco-friendly elites and speciality stores, according to Hadas.

Packaging costs contribute significantly to the overall price of products and services, up to 40% of the total cost in cases.

Research conducted in Smartfill trials in South Africa and Kenya with Spar and Tiger Brands showed that gross margins for retailers increased by an impressive 17% to 32%, depending on the product, demonstrating that the unpackaged approach can be economically viable for both consumers and retailers.

Needs of the customer

Understanding customer behaviour and usage patterns is crucial in this transition. Hadas argues that the current pre-packaged retail paradigm simply does not consider the benefits of allowing consumers to purchase exactly what they need.

A Unilever pilot in Bangladesh showcases the adaptability of Smartfill technology. The project focused on delivering personal care products in a packageless format, demonstrating that even industries heavily reliant on traditional packaging can successfully embrace this new approach.

While small-quantity sachets were thought to be a favoured choice, a shift to dispensing machines with the option of small bottles soon showed that this option was preferred by customers and led to more efficient use, without the waste that sachets create.

Hadas believes that engaging with customers and clients about the reality of how they use products can lead to unexpected insights. “By challenging the limited options available in the traditional retail world and truly understanding customer needs, there is an opportunity to rethink and innovate for better sustainability and efficiency in retail practices.”

Overcoming barriers

The industry cites consumer convenience and perceptions, regulatory and health concerns. Supply chain and logistics and lack of infrastructure as barriers to packageless retail.

However, the biggest barrier is industry response to innovation in this area, says Michael Smollan, director of international retail solutions company, Smollan.

“It frustrates me that we do not adopt viable solutions to global problems faster,” says Smollan.

“Solutions like Smartfill can solve the devastating plastic problem in a smart, user-friendly, data-driven and cost-neutral way, yet due to a combination of inertia and legacy systems, mainstream adoption is much slower than it should be. It takes brave and future-facing people to partner with, to take a risk and ultimately do the right thing, even if it’s not the easiest thing at the time.”

The call to action for retailers, brands, and manufacturers is clear: the time to embrace packageless retail solutions is now, says Smollan.

Collaboration across the industry, along with supportive policies and consumer education, will be key to accelerating the adoption of package-free retail solutions and achieving the environmental benefits.

“The technology exists, the business case is compelling, and the environmental imperatives are undeniable. It is time for the industry to move beyond lip service and take bold, decisive steps towards sustainability. Let’s rethink the possibilities, embrace available innovation and technology, and lead the charge towards a more sustainable and responsible future.”

Source:

https://www.bizcommunity.com/article/packageless-products-can-reduce-plastic-waste-and-increase-sales

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News & Updates

Blue Triton Brands introduces aluminum bottle packaging

US – BlueTriton Brands, an American beverage company, has unveiled its latest initiative to promote sustainability and environmental stewardship: introducing new aluminum bottle packaging.  

The company’s iconic brands, including Poland Spring, Deer Park, Ice Mountain, Arrowhead, and Pure Life, will spearhead this transition to more eco-friendly packaging options. 

In collaboration with 1% for the Planet, a global network of businesses dedicated to environmental conservation, BlueTriton has pledged to donate 1% of aluminum bottle sales to support environmental organizations within the network.  

This commitment underscores the company’s dedication to positively impacting the environment and supporting initiatives that align with its sustainability goals. 

Kheri Holland Tillman, Chief Marketing Officer at BlueTriton, expressed excitement about the launch of the aluminum bottle packaging, emphasizing the company’s long-term commitment to sustainability and responsible water stewardship.  

Tillman stated, “This packaging exemplifies BlueTriton’s long-term commitment to sustainability and being responsible water stewards.”

Kate Williams, CEO of 1% for the Planet, commended BlueTriton for joining their network of change-makers and praised the company’s efforts to protect the planet and serve communities.  

Williams stated, “We applaud BlueTriton’s efforts and commitment to ensuring all communities can access safe, sustainably sourced drinking water while giving back to the natural resources providing it.”

The introduction of aluminum packaging aligns with BlueTriton’s 2030 Sustainability Goals, which include a commitment to 100 percent recyclable, reusable, or compostable packaging.  

The company’s dedication to sustainability extends beyond packaging initiatives, encompassing efforts to maintain resilient water sourcing, diversify water collection sources, and protect critical watersheds and wetlands. 

BlueTriton aims to replenish 100 percent of water used or displaced by its sites in priority regions facing shared water challenges by 2030.  

Additionally, the company strives to maintain independent water stewardship verification for its entire enterprise and aims to achieve this for 100 percent of its sites in priority regions. 

To support these goals, BlueTriton has assembled a dedicated team of National Resource Managers, comprising geologists, hydrogeologists, and engineers, who work tirelessly to understand and sustainably manage the company’s water resources.  

These efforts ensure long-term sustainability and access to healthy hydration for future generations. 

Through its partnership with 1% for the Planet and the introduction of aluminum bottle packaging, BlueTriton reaffirms its commitment to environmental responsibility and sets a precedent for sustainable practices within the beverage industry. 

Source:

https://www.foodbusinessafrica.com/blue-triton-brands-introduces-aluminum-bottle-packaging

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News & Updates

Tesco etches product information onto avocado skin and trials cardboard trays

Tesco plans to save nearly a million stickers and up to 25 million plastic trays in its avocado product lines by laser etching product information directly onto the fruit and trialling a recyclable cardboard container.

Barcode stickers will be removed from Tesco’s loose, extra-large avocados. Instead, Westfalia Fruit’s technology will remove a small section of the top layer of avocado skin, with a computer programme directing high-powered lasers to etch information (e.g. fruit size or variety) directly onto the fruit in a third of a second.

“We’re always looking for innovative ways to reduce the environmental impact of our products, and cut down on plastic waste in the home through changes to our packaging,” said Lisa Gilbey, avocado buyer at Tesco. “We’re really excited to hear customer feedback on our new laser-etched avocados, avoiding the need for a barcode sticker that can easily be forgotten and left on when recycling through household food waste.”

Apparently, Westfalia Fruit has conducted ‘extensive’ trials to ensure that laser etching does not impact the quality, shelf life, or taste of the avocados.

General manager Graham Isaac commented: “Westfalia Fruit continually seeks ways to improve our environmental performance and operate in a responsible manner, by focusing on priorities such as reducing and wherever possible, removing plastic from our packaging to contribute to solving the plastic waste challenge.

“We are confident that, with a clear focus and united effort as an industry, we will be able to significantly reduce our waste, use natural resources responsibly and protect the environment and biodiversity for all our futures.”

Tesco will simultaneously implement a cardboard container into two of its most popular avocado lines, aiming to simplify recycling for consumers. If the move is rolled out across all Tesco stores, it is expected to save over 20 million plastic trays from the twin-pack avocado range alone, and up to 25 million across the pre-packed range.

Around 270 Tesco stores in south-east England will conduct the trials. If consumer feedback is positive, the changes are set to be rolled out across its stores.

Almost 70 million avocados are sold at Tesco stores every year, the retailer reports, with demand for the fruit said to have increased by 15% in the last year.

Late last year, Tesco told The Grocer that the UK government should ban fruit and vegetable packaging to level the playing field between marketing competitors in the fight against waste. However, other retailers were cautious about selling fresh produce loose, fearing a negative impact on product quality and consumer uptake.

In other news, Gamma Supplies Ltd has unveiled a certified paper-based, home-compostable, and biodegradable label for direct contact with fresh produce like avocados. Reportedly, it breaks down at the same rate as food skins without leaving harmful toxins in the compost.

Source:

https://packagingeurope.com/news/tesco-etches-product-information-onto-avocado-skin-and-trials-cardboard-trays

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News & Updates

Swedish company launches bio-based plastic derived from forest residues

Swedish greentech company Lignin Industries AB has announced the mass commercialisation of its Renol technology, a bio-based material developed from lignin, often found in trees.

Lignin Industries claims it has developed a way to end reliance on fossil fuel-based plastics by transforming lignin, an organic material, into ‘renewable, circular’ bioplastics. Apparently, Lignin is an organic polymer most commonly found in trees. It provides structure and aids in water retention, while preventing toxins from entering.

The company has created Renol, a bio-based material developed from the lignin, with the technology implemented at a factory just outside Stockholm, Sweden, with multiple applications and commercial use cases either ready to launch or in advanced development stages.

Renol is said to have industrial uses such as Acrylonitrile Butadiene Styrene (ABS), Polyethylene (PE), and Polypropylene (PP); which includes domestic goods, automotive, consumer electronics, and PE films among other applications.

After five years of research and development, the company’s technology has been implemented at a factory situated just outside Stockholm, Sweden, with multiple applications and commercial use cases either ready to launch or in advanced development stages.

Fredrik Malmfors, CEO of Lignin Industries, said: “Lignin Industries makes use of an abundantly available base resource and provides a solution to the market that is highly scalable and remarkably resource efficient, with low CO2 emissions. Lignin Industries is a viable partner for companies of all sizes as the material can be supplied at both the scale and price point required for the competitive industrial edge, in addition to our strong sustainability credentials and the adaptability of Renol.”

At the start of this year, LeadEdge Flexo released a new mounting material made of bio-based polyethylene, seeking to lower the reliance on synthetic virgin material in corrugated post-printing solutions while maintaining high performance and versatility. The material, known as cbak evolve, is a closed-cell foam mounting material said to contain at least 30% bio-based, third-party certified C14 material.

More recently, AIMPLAS has announced its participation in the EU-funded SYMBA project in hopes of using AI-driven solutions to promote circular economy principles within the biobased industrial ecosystem.Its focus is the development of a unique Industrial Symbiosis (IS) methodology specifically tailored to local and regional biobased ecosystems.

Source:

https://packagingeurope.com/news/swedish-company-launches-bio-based-plastic-derived-from-forest-residues

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News & Updates

Coca-Cola’s Tropico packaging redesigned by Coley Porter Bell

Coley Porter Bell has redesigned packs for French fruit drink brand Tropico, owned by The Coca-Cola Company.

The new visual identity aims to expand Tropico’s appeal to a Gen Z audience and is being launched in the run-up to the Paris Summer Olympics.

The updated brand identity features a suite of bespoke fruit illustrations to ‘highlight Tropico’s refreshing taste’.

Tropico’s mascot, Coco the Parrot, has been simplified and modernised with a new illustration.

Source:

https://www.packagingnews.co.uk/design/new-packs/coca-colas-tropico-packaging-redesigned-by-coley-porter-bell

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News & Updates

Rowse Honey relaunches limited-edition ‘Hot Honey’

Rowse Honey has relaunched the limited-edition ‘Hot Honey’, available now exclusively at Waitrose, in-store or online.

The packaging design conforms to the standard range of Rowse Honey, with its distinct jaggered plastic bottle.

Libby Nicholson, Brand Manager for Rowse Honey, says: “As honey lovers and culinary innovators, we’re hugely excited to bring back our much-loved Hot Honey in partnership with Waitrose.

“The result is a fusion of sweet and spicy that makes for an irresistible flavour experience – ideal for those who love to dial up the heat during mealtime without a long list of ingredients.”

Source:

https://www.packagingnews.co.uk/design/new-packs/rowse-honey-relaunches-limited-edition-hot-honey

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News & Updates

Elmwood revamps packaging design for E45 skincare brand

Skincare brand E45 has worked with Elmwood to unveil new packaging designs to modernise its distinctive heritage.

The new design features a refined brand mark, an updated colour palette, new iconography, pack visuals and a new pattern library.

These appear alongside newly created photography principles, intended to champion the many unique types of consumer skin tones and conditions.

The new branding reimagines skin cells as visual building blocks, providing the pathway to healthy and confident skin.

Extracted from E45’s rebalanced logo, the cells can be rearranged across a broad portfolio of use cases.

The logo follows letterforms that link visually with its distinctive cell shape, and a new colour palette features a cobalt, electric-style blue and a more lifestyle coral tone, pointing to E45’s heritage and helping the brand to pop across a variety of digital and physical settings.

Rob Dyer, associate creative director, Elmwood London, said: “Early on in the process, our studio research revealed that E45’s distinctive, cell-shaped logo is something that consumers instantly recognise and connect with.

“This finding sparked the cornerstone concept of our new design identity. The healthy skin cell is a visual device that can expand and flex in different ways. Cells can be used interactively with one another in motion, or they can provide a window for conversational extracts or lifestyle photography.

Kyle Whybrow, executive creative director at Elmwood London, said: “E45 is a household name that caters for a diverse range of customers and their complex skincare demands. That meant our design strategy for revitalising its brand had to strike a balance between capturing scientific expertise – summed up by pharmacists and people seeking help with specific skin conditions – and those who use E45 products on a more everyday basis. It’s about marrying up that brand knowledge with delivery that feels friendly, personable and inclusive.”

Steve Binding, global head of design and creative at E45 parent brand Karo Healthcare, added: “Elmwood’s idea for the ‘building blocks of skin’ not only unlocked and unveiled E45’s unique core asset, but also breathed life into a versatile design system that we can seamlessly integrate across our entire marketing spectrum. The adaptability and flexibility of skin cells enable us to weave meaningful narratives for our experts and consumers alike.”

Source:

https://www.packagingnews.co.uk/design/new-packs/elmwood-revamps-e45-skincare

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News & Updates

Burgopak designs packaging for Chuckling Goat gut health testing

Gut health expert brand Chuckling Goat has partnered with packaging design agency Burgopak to create a microbiome test kit, in which the packaging is an integral part of the product.

The packaging is designed to make the test process straightforward to do at home and has everything clearly laid out, as part of a three step process.

Chuckling Goat selected Burgopak’s telescopic packaging design, with the addition of a ribbon for a touch of personality.

The first step is the instructions, the second step is the test itself and the third step is the return packaging.

The packaging has two trays and the top tray contains the instructions. The second tray holds the test tube with integrated stool sample collection device on the left inside a fitment, and the return box is on the right in its own compartment. The return biohazard bag and sample collection aid are also packed inside the return mailer.

The return mailer is smaller than the complete collection kit and therefore more efficient to ship. The customer can keep the main box – the physical record of their purchase, or recycle it.

Shann Jones, founder of Chuckling Goat, said: “Getting the packaging right was so important to us – it had to convey value, professionalism and yet have our signature personal touch. We’re confident we’ve achieved that, and we’re thrilled that we’ve been able to help thousands of people fully understand their gut health.”

Willemijn Zandt, senior project manager, healthcare, Burgopak, said: “Our design team worked hard to make the sample collection process as easy as possible – minimising the chance of an incorrect test. It’s rewarding for us to design packaging for Chuckling Goat, whose priority is to help people live better, healthier lives.”

Source:

https://www.packagingnews.co.uk/design/new-packs/burgopak-designs-packaging-for-chuckling-goat-gut-health-testing

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News & Updates

Outlaw works on redesign project for Crusha milkshake syrup

Crusha milkshake syrup brand has revamped its branding, working with Bristol-based design studio Outlaw.

The brief was to rejuvenate key brand assets, with a focus on its distinctive reputation.

Outlaw needed to balance shelf standout with personality and broad appeal, ensuring the brand’s youthful attitude shone through across every touchpoint.

The new design leverages the visual codes of ‘proper’ diner milkshakes, including striped straws, tall glasses and thick, creamy, frothy shakes.

Visual elements like the checkerboard pattern ground the design in the classic diner aesthetic and re-establish Crusha as the authentic, original milkshake syrup – the only choice when it comes to a real at-home milkshake experience.

Alex Rexworthy, Outlaw design director, said: “Our new design channels the irreverent attitude of Errol the cat, who was the heart and soul of the original advertising. Drawing inspiration from classic milkshakes mixed with Americana, our design promises joy, to the very last slurp.”

Tim Albert, The Silver Spoon Company marketing director, added: “We’re delighted to work with Outlaw again on creating an exciting new future for our beloved Crusha brand. Milkshakes are super popular, for all ages, so we’re excited for the impact the new reimagining will have on purchase intent.”

Source:

https://www.packagingnews.co.uk/design/new-packs/outlaw-works-on-redesign-project-for-crusha-milkshake-syrup