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Kit Kat prototypes recycled soft plastic wrapper

A coalition of companies with a shared vision to close the loop on soft plastics have produced the country’s first ever soft plastic food wrapper made with recycled content for the Kit Kat brand of chocolate bars.

Food grade recycled soft plastic packaging is a key missing link in Australia’s bid to improve waste management and build a circular economy, and the prototype Kit Kat wrapper represents Australia’s opportunity to close the loop on recycling soft plastics.

The coalition of companies consists of Nestle, CurbCycle, iQ Renew, Licella, Viva Energy Australia, LyondellBasell, REDcycle, Taghleef Industries and Amcor – all of whom brought their individual expertise to the table for the prototype’s creation.

Turning soft plastic back into oil is currently the only path plastic waste can take if it is to be transformed into a food safe wrapper. Unfortunately, this is technology that Australia does not have yet at scale.

“Between us, we have shown that there’s a pathway to solve the soft plastics problem,” said Sandra Martinez, CEO of Nestle Australia.

“To build this at scale, across all states and territories, across hundreds of councils, is going to take a huge effort from government at all levels, from industry and from consumers.

“Manufacturers like Nestle will have a key role in driving demand for food grade recycled soft plastic packaging, and creating market conditions that will ensure all stakeholders throughout the value chain view soft plastics as a resource and not waste.”

The initiative emerged from a trial underway on the NSW Central Coast, where Australian Recycler iQ Renew and Nestle are working together on a trial of kerbside collection of soft plastics.

These collected plastics, together with plastics collected via REDcycle supermarket soft plastic collection, formed the starting point for the project.

To date, soft plastics collected in Australia have been made into products like outdoor furniture, added to road base or used in waste to energy.

“To improve the recycling rate of soft plastics, kerbside collection is an important point of convenience,” explains Danial Gallagher, CEO of iQ Renew.

“In the trial, soft plastics are collected from kerbside recycling bins in a dedicated bright yellow bag, then sorted from the recycling stream at our MRF.

“To create the Kit Kat wrapper with 30 per cent recycled content, the soft plastics were processed, then sent to Licella for conversion back into the oil from which they originally came. This oil was then used to produce new food grade soft plastics.”

According to Tanya Barden, CEO of the Australian Food and Grocery Council (AFGC), learnings from the Central Coast trial will be informative as the AFGC works to develop an extended producer responsibility scheme for hard to recycle plastics, funded by a National Product Stewardship Investment Fund grant.

“Among other things, we’ll be looking at how this model can be scaled up, ensuring there is healthy demand for packaging with recycled content and helping bring to life local industries that can unlock billions of dollars of value that’s currently lost to landfill,” Barden continues.

On 19 March, Nestle will host leaders from across the plastic packaging value chain for a roundtable event, The Wrap on Soft Plastics, exploring the opportunities and hurdles for soft plastics recycling.

Source

https://www.packagingnews.com.au/latest/kit-kat-prototypes-recycled-soft-plastic-wrapper

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News & Updates

The inside story of McDonald’s packaging rebrand

McDonald’s recently teamed up with Pearlfisher to rethink its packaging design, with a focus on aesthetic minimalism. We talked with Matt Sia, creative director at Pearlfisher, to get the inside story on the rethink and assess its importance to McDonald’s’ wider brand.

Could you introduce the rebrand to us and unpack some of its key features?

Our focus in partnering with McDonald’s was on redesigning their global system of packaging. What we created is a system led by thoughtful, colourful illustrations of every menu item. Transitioning from a design system with prominent on-pack messaging, the graphic representations of menu items help make each of the structures more connected and evocative of McDonald’s’ playful point-of-view.

No matter the combination of each unique order, from the cool, blue waves on the Filet-O-Fish clamshell or the golden, melting cheese on the Quarter Pounder with Cheese clamshell, the packaging makes for an expressive, visual system.

From McDonald’s’ perspective, what was the reasoning behind the rebrand?

The packaging redesign is part of a broader brand evolution. With so much fresh and new at McDonald’s – from smart kiosks to menu innovations – it made sense for the global packaging to change in step with the direction the brand is taking.

We took into consideration how we could support the renewed brand identity to foster a feel-good experience that works around the world. No matter the region or language, we wanted the packaging design to communicate joyful moments while being immediate and universal.Expand

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What feelings did you want to convey with the new packaging?

We were very excited to have the opportunity to design the innate joy of the McDonald’s brand back into the packaging by allowing each unique menu item to speak for itself. The packaging became a creative space to showcase the specialness of the menu and the brand.

What we created is about delighting customers. It’s about bringing them into the playfulness of the McDonald’s brand through the packaging, while also providing the crew with a design system that is easy to navigate and work with, no matter where you are in the world.

The new look you’ve created seems to favour a more minimalist style, which is a trend that we’ve seen proliferating in brand design over the past few years. In your view, in the context of branding as a whole, what has motivated this trend?

A sense of ease and simplicity for consumers should be a goal for all brands. With McDonald’s, we focused on what felt the most fitting for their personality – what felt the most natural. This is what led to the joy and simplicity of the graphic expression, rather than being driven by style or trend.

It’s important for every brand to represent itself in a unique and truly special way, considering the details – especially when the expression is stripped back to its most personable form. The full family of products looks confident and simple now, but it’s because a lot of thought and consideration went into each item.Expand

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Above and beyond striking a chord with consumers, we’ve read that another purpose of these design changes was to help McDonald’s employees work more efficiently. Could you break this idea down for us?

While it is playful, the new McDonald’s packaging is easy to understand and easy to navigate. This was important not only for resonating with customers around the world, but also to ensure that the redesigned packs didn’t add any new complexities for the crew assembling orders in restaurants.

The graphics-led system we created is identifiable on every wrap, clamshell, carton, and pack, making continued efficiency a guarantee, not a possibility.

How does this packaging rebrand fit into McDonald’s’ overall brand refresh?

This new packaging redesign lives seamlessly with the brand identity, as they were created in parallel over the course of four years. The point-of-view and principles hold true across every menu item to make way for a cohesive system that is aesthetically connected, functionally immediate, and emotionally uplifting.

Consistency through visual language from brand identity to packaging is key – especially for a brand as universal as this – and we were able to design a joyful, simple way forward for McDonald’s’ global system.

Source : https://packagingeurope.com/the-inside-story-of-mcdonalds-packaging-rebrand/

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News & Updates Sustainability

MMC moves to large-scale production of mushroom-made packaging

The Magical Mushroom Company (MMC) has announced the launch of large-scale production of its mushroom-derived biodegradable packaging, a plastic-free alternative that can be broken up to biodegrade on a home compost heap or flowerbed. 

The company claims that this new packaging offers the same performance, at comparable cost, to traditional polystyrene, and is already being used to protect goods ranging from cookers, to cosmetics and a variety of everyday consumer products, including Diageo’s non-alcoholic gin brand, Seedlip

This is made possible through mycelium composite technology, pioneered and patented by US firm Ecovative Design LLC. The process takes the post-processing waste from agricultural products such as hemp, hops, corn and timber and combines them with mycelium – the root system of the mushroom. This living material is then grown to shape using 3D moulds of the packaging design. These moulds are baked, hardening the material and preventing any further growth. The full process, from design to prototype takes 14 days. 

MMC Holding International LTD, trading as The Magical Mushroom Company, has the exclusive EU, UK and Ireland licence to produce Mushroom® Packaging. Its first facility, in Esher, Surrey, began production in August 2020 and has capacity to produce more than a million packaging units per year. Expand

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The business will open a second UK plant in 2021, increasing total production to more than three million units per year. This will be followed by the opening of plants in Bulgaria and Italy, which together will provide production capacity for the EU of more than six million units annually. A third continental European plant (in Germany) will open in 2022.

The company says that packaging produced by MMC is 100% biodegradable at home and breaks down in soil within 40 days. It also fully breaks down in water in just 180 days, meaning it has the long-term potential to significantly reduce the level of plastic waste in our oceans.

MMC is already working with a number of iconic brands that are serious about reducing their environmental impact. Current clients include Lush Cosmetics, Raine Marine, Bodyshop, Seedlip (from the Diageo group) and luxury designer, Tom Dixon. 

Paul Gilligan, founder and CEO, commented: “We called ourselves the Magical Mushroom company for a reason. Mycelium’s unique qualities really are magical, enabling us to produce a hard-wearing, cost effective and totally sustainable alternative to polystyrene packaging that biodegrades in the back garden in under 40 days. 

“We’re thrilled to be open for business and excited by how quickly we’re scaling up our production and securing ever bigger contracts. Customer feedback has been universally positive and our earliest customers are all – without exception – now coming back for more.”

“With over a decade of experience producing mycelium materials at scale, Ecovative is thrilled to see consumers and brands around the world adopt Mushroom® Packaging,” said Gavin McIntyre, co-founder and Director of Business Development at Ecovative Design. “We are excited to be working with Magical Mushroom Company to further scale this technology and look forward to providing more brands with this breakthrough packaging solution.”

Source

https://packagingeurope.com/mmc-moves-large-scale-production-of-mushroom-made-packaging/

Categories
News & Updates Sustainability

Coda Group launches coffee pod material made from agricultural waste

Biomaterials manufacturer Coda Group has launched Solinatra – a home-compostable material made from agricultural waste that the company says can be used to replace plastic and aluminium coffee capsules.

Over 60 billion coffee capsules are consumed globally each year, and many of these are currently made from layers of plastic or aluminium. According to Coda, while most capsules are technically recyclable, only a small proportion actually make their way into recycling streams.  

Coda’s own solution is home compostable – reportedly breaking down in the same time frame as a banana skin and leaving behind zero contamination. Manufactured from 100% plant-based materials sourced from agricultural waste products, the company is pitching Solinatra as a low-carbon solution that can help coffee brands and consumers to reach net-zero goals.  

Following a presentation and Q&A at the AMI virtual summit, Simon Girdlestone, head of sales and marketing at Coda Group, says: “Biodegrading in the same time as a banana skin, Solinatra is a revolutionary new material. Our innovative new biomaterial is a gamechanger for coffee brands and capsule manufacturers worldwide, and we are excited to lead the charge for truly sustainable production. 

“Currently consumers face a postcode lottery as to what recycling or composting opportunities are available to them, with Solinatra customers can be safe in the knowledge that their coffee capsules cause no harm to the environment no matter how they are disposed of.”  

Source

https://packagingeurope.com/coda-group-launches-coffee-pod-material-made-from-agricultural-waste/