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Coca-Cola Beverages South Africa expands roll-out of 2L returnable PET bottles to reduce plastic waste after successful Eastern Cape pilot

Following the successful roll-out of its Eastern Cape pilot project in November 2019, Coca-Cola Beverages South Africa (CCBSA) is expanding the roll-out of the 2L returnable PET bottles across Northern Gauteng, Limpopo and Mpumalanga, offering consumers value for money, while including them as an important part of the recycling value chain.

“The consumer response to the new 2L returnable PET bottles has been overwhelmingly positive. We have seen customers in the Eastern Cape opting to switch over to purchasing the returnable 2L bottles and returning them after consumption. After each bottle reaches the end of its useable lifecycle, it joins a regional manufacturing value chain which ultimately means less pollution in the environment,” says Velaphi Ratshefola, Managing Director of CCBSA.

The returnable PET bottles are identifiable by a new paper label, with ‘RETURNABLE’ appearing in green on the front of the bottle. The roll-out constitutes a significant investment by CCBSA in the new packaging line to ensure that the PET bottles comply with global standards for design, hygiene and safety for PET packaging. 

“We said that we would assess the way forward after the 2L returnable pilot project and we are therefore pleased to announce that we are now starting to roll out the new packaging line to Northern Gauteng, Limpopo and Mpumalanga. From there, we will identify geographies in the rest of the country to continue the expansion over a five-year period,” says Ratshefola.

Returnable PET is part of The Coca-Cola Company’s World Without Waste vision that aims to collect and recycle the equivalent of every bottle and can that it sells globally by 2030. This focuses on the entire packaging value chain, from how bottles and cans are designed and made, to how they’re collected, recycled and reused later.  

“We’re committed to increasing recycled material in our packaging and ensuring more packaging is collected and recycled. The roll-out of returnable PET plastic bottles is another way we can support a circular economy in South Africa,” says Ratshefola. 

Once a bottle is returned to Coca-Cola Beverages South Africa, it will go on a looped journey to be cleaned to Coca-Cola’s stringent measures and requirements, then refilled to start its next lifecycle.  When the bottle reaches the end of its useable lifecycle, it joins the recycling value chain and is repurposed into another PET product. 

The recommended retail price for the 2L Coca-Cola Original Taste – Less Sugar beverage is R15, which excludes a R9 deposit. Other brands, like Coca-Cola No Sugar, Sprite and Fanta, are also be available in the new 2L returnable PET plastic bottle at a recommended retail price of R12 excluding the R9 deposit. This means a saving of around R7 per bottle, depending on where a customer purchases their bottle.

According to the PET Recycling Company (PETCO), 62% of PET bottles were collected after use and recycled in South Africa last year. The Coca-Cola system in South Africa currently uses an average of 8% recycled content in its plastic bottles in South Africa – the more bottles that are collected and recycled, the more recycled content the company can use in its bottles.

https://www.engineeringnews.co.za/article/coca-cola-beverages-south-africa-expands-roll-out-of-2l-returnable-pet-bottles-to-reduce-plastic-waste-after-successful-eastern-cape-pilot-2020-07-16

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Coca-Cola changes Sprite packaging to increase recycling

he Coca-Cola Company in South Africa has stopped the production of Sprite’s iconic green packaging to produce fresh, new clear polyethylene terephthalate (PET) plastic bottle packaging.

The transition to clear packaging means that more Sprite bottles can be collected, recycled and reused to make new bottles.

Coca-Cola Southern and East Africa sustainability head David Drew tells Engineering News that Sprite’s new look is part of Coca-Cola’s World Without Waste vision, which is aimed at ensuring the collection and recycling of one bottle or can for each new one that it sells by 2030.

“Although our previous green PET plastic bottles were recyclable, Sprite’s new clear bottle allows for greater recyclability and increases its value to waste collectors and recyclers.

“Clear PET has a wider variety of end-uses, especially for bottle-to-bottle recycling. Removing the colour from Sprite bottles enables the reuse of more of the bottles our bottling partners sell, in the bottles they will make in the future.

“There was also the need to update the iconic Sprite packaging design as well,” he explains.

“Globally and in South Africa, the Coca-Cola system has set an ambitious World Without Waste target of collecting and recycling 100% of our packaging and to manufacture our bottles using at least 50% recycled PET plastic by 2030,” acclaims Drew.

Further to changing its own packaging, the company is working with both the formal and informal recycling industry to bolster its recycling efforts.

“As one of the founding members of the PET Recycling Company, we will continue to work with organisations in the food and beverage sector to help grow collection and recycling rates.  We also share best practice and innovation from a technology and production point of view. 

“Furthermore, together with our bottling partners, we are working with informal collectors to develop models for waste reclaimer integration in municipal collection,” informs Drew.

In terms of managing the transition, Drew indicates that, as with any change to packaging, it is necessary to ensure consumers can still easily identify the variant or flavour of the product.  

“We’ve done our market research and tested various packaging designs to ensure that we have designed distinct labels and closures so that consumers are able to easily distinguish between the different Sprite variants and flavours,” he says.

The new look Sprite PET plastic bottles are already available on the shelf and the company expects that the previous green PET bottles will be phased out over the next few months.

Sprite is and will continue to be available and sold in green glass bottles. In time, the glass packaging will also migrate to a clear bottle. Given that most of the company’s glass bottles are returnable and can be reused many times, the transition from green to clear will be much more gradual, informs Drew.

The launch of the new packaging will be supported in store for now and then online and through other media platforms such as radio and television, says Drew.

“The realities of Covid-19 will determine how quickly our communications will be in the market as we practice caution and prioritise the safety of staff and agencies during this period,” he notes.

The company does not anticipate any push back from customers with regard to the new packaging, says Drew, as the company believes they support the drive towards sustainability initiatives.

https://www.engineeringnews.co.za/article/coca-cola-changes-sprite-packaging-to-increase-recycling-2020-08-07